This Graphite Diamond Wire Cutting Equipment has Fully self-developed embedded high-intelligence system. which enabling remote diagnosis and maintenance of equipment.
The highlight of this Graphite Diamond Wire Cutting Equipment is its highly intelligent operating system, which can connect to wireless networks and enable remote diagnostics and upgrades. The manufacturer can promptly diagnose and maintain equipment issues, significantly reducing the probability of equipment failure. This is a crucial advantage for overseas customers, perfectly addressing concerns regarding after-sales issues.
Introducing our graphite Diamond Wire Cutting Equipment, a versatile solution that seamlessly integrates two cutting functions into one powerful machine. Here’s a closer look at its impressive features:
Dual Program Integration: This cutting-edge equipment is equipped with two sets of cutting programs: a CNC numerical control program for intricate contour cutting and a PLC automatic slicing program for batch slicing operations. With this dual functionality, users can easily switch between programs to suit their specific cutting needs, whether it’s precision contour cutting or high-volume slicing.
Diamond Wire Cutting Technology: Utilizing closed-loop diamond wire cutting technology, our equipment ensures rapid and precise slicing of materials. The diamond wire cutting tool enables swift and accurate slicing, resulting in smooth surface finishes, fast cutting speeds, minimal dust generation, and high cutting precision.
Wide Range of Applications: Widely used in the graphite cutting field, our equipment is capable of cutting various materials with ease. From graphite to raw ceramics, foam cement, and gray board, our machine handles diverse materials effortlessly. It is suitable for cutting graphite sheets, boats, insulation barrels, thermal fields, crucibles, and molds, catering to a broad spectrum of cutting requirements in different industries.
Smooth and Efficient Operation: Thanks to its advanced cutting technology and user-friendly interface, our Diamond Wire Cutting Equipment delivers smooth and efficient operation. Operators can expect seamless transitions between cutting programs, intuitive controls, and consistent cutting performance, enhancing productivity and workflow efficiency.
High Precision and Quality: Precision is paramount in cutting applications, and our equipment delivers exceptional cutting precision and quality. Whether executing complex contours or slicing materials in bulk, users can rely on our machine to deliver precise cuts with consistent quality, ensuring superior results every time.
In summary, SVI 50-50 combines versatility, precision, and efficiency to meet the diverse cutting needs of various industries. With its dual program integration, diamond wire cutting technology, wide range of applications, smooth operation, and high precision, it represents the pinnacle of cutting equipment innovation. Experience unparalleled cutting performance and efficiency with our Diamond Wire Cutting Equipment and take your cutting operations to new heights.
This machine have 2 control system, you can switch from slicing system and profile cut system.
Here are videos about how it cut slices
Here are video about how it cut complex profiles
Comparison Between Diamond Band Saw and a Single Diamond Wire Saw
Aspect
Diamond Band Saw
Endless Diamond Wire Saw
Cutting Mechanism
Utilizes a continuous loop of diamond-coated band as the cutting tool.
Generally slower cutting speed due to the movement of the band.
Faster cutting speed due to the continuous linear motion of the wire.
Kerf Width
Typically has a wider kerf width, leading to more material wastage.
Minimizes kerf width, resulting in minimal material wastage.
Cut Surface Quality
May require additional polishing steps to achieve a smooth finish.
Simultaneously cuts and polishes, ensuring a smooth and shiny surface.
Versatility
Suitable for basic cuts and straight lines.
Highly versatile, suitable for complex shapes and intricate designs.
Precision
Moderate precision; may not achieve intricate designs accurately.
Offers high precision, ideal for intricate graphite components.
Material Efficiency
Can be less material-efficient due to wider cuts.
Maximizes material efficiency with narrow cuts.
Dust Generation
Generates more dust, potentially requiring dust extraction systems.
Produces minimal dust, contributing to a cleaner working environment.
Application
Mainly used for simpler cutting tasks
Ideal for various cutting needs, especially intricate graphite parts.
Ideal Use Case
Basic straight cuts in graphite.
Precision cuts, intricate designs, and complex graphite components.
Product Features: Compact and Precision Graphite Diamond Wire Cutting Equipment
SVI50-50 is designed with simplicity and precision in mind, offering a host of features tailored to meet your cutting needs. Here’s what sets our equipment apart:
Compact and Space-Saving Design: With its simple and compact structure, our equipment occupies minimal floor space while delivering impressive cutting capabilities. Despite its small footprint, it boasts a large cutting size, providing ample room for slicing various materials with ease.
Vertical Cutting Configuration: The vertical cutting configuration of our equipment facilitates convenient and precise contour cutting of materials. This setup ensures optimal access to the cutting area, allowing for precise and efficient cutting of intricate shapes and profiles.
Closed-Loop Diamond Wire Cutting Technology: Equipped with a closed-loop diamond wire cutting tool, our equipment ensures precise and efficient cutting performance. With wire diameters ranging from 0.65 to 0.8 mm, our machine delivers narrow kerf widths, resulting in minimal dust generation and concentrated debris accumulation during the cutting process.
Minimal Cutting Resistance: The fine cutting wire and minimal cutting resistance of our equipment minimize the risk of material edge chipping or damage during cutting. This ensures clean and smooth cutting surfaces, preserving the integrity of the material and minimizing post-processing requirements.
Powerful Programming Functionality: Our equipment features robust programming functionality, capable of seamlessly integrating with CAD drawings for easy operation. This enables users to import and execute cutting tasks directly from CAD files, streamlining the cutting process and ensuring accuracy.
Remote Maintenance and Control: Designed for convenience and efficiency, our equipment supports remote maintenance and control by manufacturers. This feature allows for remote diagnostics, troubleshooting, and control, enhancing equipment uptime and minimizing downtime for maintenance tasks.
COMPARISON OF THE CUT SURFACE EFFECT
our diamond wire cutting and band saw cutting
Cutting Applications of Diamond Wire Cutting Machine SVI80-80
Advantage of Diamond Wire Cutting Machine SVI50-50
After-sales Worry-free
The CNC system hardware of this equipment is composed of a fully self-developed embedded specialized system, which is powerful and features wireless remote system update capability. The manufacturer can conduct remote diagnosis and maintenance anytime, anywhere, regardless of where the equipment is sold.
Superior Surface Quality
The continuous motion of the endless diamond wire and the precision of its unidirectional movement result in a consistently smooth cutting action.
Minimal Kerf Width
The narrow cut kerf is approximately 0.7 mm. This minimizes material wastage and maximizes efficiency.
Super Simple Operation
The CNC software system is a highly intelligent software system. The dedicated main chip operates at a frequency of up to 800MHz and has been specially optimized for big data processing. Therefore, direct cutting can be performed simply and intuitively through straightforward cutting size settings.
Low Dust Emissions
The small wire diameter and machine structure design lead to minimal dust.
Exceptional Sharpness
The use of diamond as the cutting tool, combined with the high wire speed, ensures that the machine is exceptionally sharp.
Comprehensive System Protection
The system features cutting adaptive control, automatic tracking of machining trajectories, real-time display of cutting processes, and convenient operation functions such as machining preview. At the same time, it also has an automatic memory protection function for power failure, ensuring comprehensive protection against various faults such as power outages and system crashes.
High Precision
The unidirectional motion of the endless diamond wire and our machine stability ensures precise cuts with minimal deviation.
Versatile Cutting Length
the absence of restrictions on the length of the endless diamond wire allows the machine to adapt to a wide range of product sizes, offering versatility and flexibility in cutting operations.
Customer Testimonials
Industry: Semiconductor Manufacturing
This cutting equipment is truly user-friendly, with simple operation and minimal dust. Due to its narrow cut, we can obtain an extra product when using it to cut our valuable graphite.
What are the differences between this equipment and diamond band saw?
The cutting tool is different, we use endless diamond wire which is similar to diamond band saw, but diamond wire is smaller and it has ability to change cutting direction 360°。So our machine can cut shapes and the cutting dust is less too.
Is this equipment easy to operate?
Yes, the basic function(slicing) need about 5 mins to understand. The extra function(outer shapes) need about 30 mins to understand if you know CAD.
Are there any common consumables for this equipment?
Cutting wire and guiding wheels.
Does your product come with a warranty?
Normally we offer 1 year free warranty, but we offer life long paid warranty.
Can I get technical support?
Yes, we offer technical support including video, online and site training on client’s request.
Does your product comply with international standards?
Yes, We prioritize product quality just as we value our company's reputation, and we can tailor equipment standards to meet customer requirements.
How do I maintain and care for your equipment?
We will provide user manual, you will find detailed info from the manual.
Is your product customizable?
Yes. let us know your request if this model can’t fullfill your need.
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