No. | Name | Specification |
1 | Maximum Workpiece Length (mm) | 200 |
2 | Maximum Workpiece Width (mm) | 200 |
3 | Maximum Workpiece Height (mm) | 200 |
4 | Worktable Y-Axis Travel (mm) | 250 |
5 | Worktable Z-Axis Travel (mm) | 200 |
6 | Maximum Diamond Wire Speed (m/s) | 14 |
7 | Minimum Feed Increment Y-Axis (mm) | 0.01 |
8 | Minimum Feed Increment Z-Axis (mm) | 0.01 |
9 | Repeat Positioning Accuracy Y-Axis (mm) | 0.01 |
10 | Repeat Positioning Accuracy Z-Axis (mm) | 0.01 |
11 | Total Power Consumption (kW) | 2 |
12 | Power Supply | 220V 50Hz |
13 | Machine Size(mm) | 1200*950*1300 |
14 | Machine Weight(kg) | 1500 |
This Inside Contour Cutting Wire Saw uses an open-loop diamond wire as the cutting tool, with the diamond wire wound on a spool and performing a reciprocating motion during the cutting process. Unlike the endless diamond wire cutting machine, which operates in a single direction with high-speed motion for faster cutting, the open-loop diamond wire operates at a slower speed but typically has a much finer wire diameter, making it highly suited for precision internal contour cutting.
The fine wire diameter of the open-loop diamond wire allows for precise machining of complex shapes, making it ideal for cutting brittle materials or components with high precision requirements. This machine ensures excellent cutting quality while minimizing material waste, making it an optimal solution for industries requiring precision manufacturing and intricate shape processing.
Applicable industries include optical materials processing, semiconductor manufacturing, precision ceramics cutting, and more.
Click To Watch More Videos Showing Our Cutting Machine In Action.
Cutting Method | Advantages | Disadvantages |
---|---|---|
Reciprocating Diamond Wire Cutting (Open-Loop) | -1,High precision, ideal for intricate internal contour cutting -2,Fine wire diameter enables detailed and delicate cuts -3,Suitable for cutting brittle materials -4,Lower kerf waste in precision cuts | – 1, Far more slower cutting speed compared to endless diamond wire – 2, Wire wear may require frequent adjustments -3, Complicated machine operation |
Endless Diamond Wire Cutting (Closed-Loop) | – 1,Very fast cutting speed due to high linear speed – 2,Efficient for large-scale cutting tasks -3, Minimal wire marks on cutting surface – 4,Suitable for high-volume production-5,Very easy machine operation | – 1,Less suitable for internal contour cutting – 2,Typically requires larger wire diameter(above 0.3mm) |
The endless wire cutting machine can also perform inside contour cutting by using an endless diamond wire that can be manually connected. However, the smallest wire diameter for this type of connectable endless diamond wire is 1.6 mm, and it is typically used for cutting the internal contours of larger materials.