inside contour cutting wire saw

SVO 20

This Inside contour cutting wire saw uses an open-loop diamond wire as the cutting tool, with the diamond wire wound on a spool and performing a reciprocating motion during the cutting process.
Key Features:
1, Reciprocating diamond wire motion, ideal for precision inside contour cutting
2, Fine wire diameter, ensuring high cutting precision
3, Suitable for machining complex shapes and brittle materials
4, Stable cutting quality with minimal material waste

Technical Specification of This Inside Contour Cutting Wire Saw

Product Introduction: Inside Contour Cutting Wire Saw

This Inside Contour Cutting Wire Saw uses an open-loop diamond wire as the cutting tool, with the diamond wire wound on a spool and performing a reciprocating motion during the cutting process. Unlike the endless diamond wire cutting machine, which operates in a single direction with high-speed motion for faster cutting, the open-loop diamond wire operates at a slower speed but typically has a much finer wire diameter, making it highly suited for precision internal contour cutting.

open-loop diamond wire, Inside Contour Cutting Wire Saw

The fine wire diameter of the open-loop diamond wire allows for precise machining of complex shapes, making it ideal for cutting brittle materials or components with high precision requirements. This machine ensures excellent cutting quality while minimizing material waste, making it an optimal solution for industries requiring precision manufacturing and intricate shape processing.

Applicable industries include optical materials processing, semiconductor manufacturing, precision ceramics cutting, and more.

 

Inside Contour Cutting Wire Saw

Customer Test Cutting Effect Showcase

 


Click To Watch More Videos Showing Our Cutting Machine In Action.

 

The Difference of

Open-loop Diameter Saw And Endless Wire Saw

Cutting MethodAdvantagesDisadvantages
Reciprocating Diamond Wire Cutting (Open-Loop)-1,High precision, ideal for intricate internal contour cutting
-2,Fine wire diameter enables detailed and delicate cuts
-3,Suitable for cutting brittle materials
-4,Lower kerf waste in precision cuts
– 1, Far more slower cutting speed compared to endless diamond wire
– 2, Wire wear may require frequent adjustments
-3, Complicated machine operation
Endless Diamond Wire Cutting (Closed-Loop)– 1,Very fast cutting speed due to high linear speed
– 2,Efficient for large-scale cutting tasks
-3, Minimal wire marks on cutting surface
– 4,Suitable for high-volume production-5,Very easy machine operation
– 1,Less suitable for internal contour cutting
– 2,Typically requires larger wire diameter(above 0.3mm)

The endless wire cutting machine can also perform inside contour cutting by using an endless diamond wire that can be manually connected. However, the smallest wire diameter for this type of connectable endless diamond wire is 1.6 mm, and it is typically used for cutting the internal contours of larger materials.

 

Inside Contour Cutting Wire Saw Advantage

High Precision
The cutting wire can be 0.2 mm
Inside Shape Cut
ideal for intricate internal contour cutting
Superior Surface Quality
The cutting surface of the diamond wire is usually very smooth.

Customer Testimonials

Industry: Ceramic Industry
We have been using the reciprocating diamond wire cutting machine to cut alumina, and our goal was to create a very fine cross-shaped groove at the center of the material. The machine has proven to be quite effective for this task. The fine wire diameter allowed us to achieve the precision we needed for the intricate cross-shaped cut, and the reciprocating motion provided excellent control throughout the process.
While the cutting speed is not as fast as with endless wire systems, the precision and control we gain are absolutely worth it for such detailed work. Overall, the machine has met our expectations, and we are very satisfied with the results.
shine smart equipment
Bruce
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Frequently Asked Questions

What is the difference between this wire saw and ID SAW?
Their cutting tools differ; one uses a diamond wire and the other a blade, making one a flexible cutting method and the other a rigid cutting approach. Furthermore, inner-circle slicers limit the workpiece size to be smaller than the blade's inner diameter, whereas SHINE OptiGantry Wire Saw does not have this restriction.
What is the maximum thickness the machine can handle for cutting?
The machine is capable of cutting slices ranging from 0.1 to 250 mm in thickness, and can perform automated cutting once the program has been configured.
How does the machine minimize material waste during cutting?
The HorizonCrystal features a high-precision diamond wire that is 0.35 to 0.8 mm in diameter, so the cut kerf is very small.
What is the expected lifespan of the diamond wire, and is it user-replaceable?
The lifespan of the diamond wire varies based on usage and material types. It is user-replaceable, and we provide detailed guidance on wire replacement.
Does the machine require a specialized environment or setup conditions?
The equipment has minimal environmental requirements, features a small footprint, is lightweight, and operates on standard 220V domestic power. It's incredibly convenient.
What kind of technical support and warranty do you offer with the purchase of this equipment?
We offer a comprehensive warranty and 24/7 technical support post-purchase to ensure your machine operates at peak efficiency and any issues are resolved promptly.
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