This is a single-wire cutting machine that uses a reeled diamond wire and can cut both the outer and inner contours of a workpiece.it is a Internal Profile Cutting Equipment.
Key Features:1. Fully enclosed, high safety.
2. High precision, usually used in military industry or high-tech enterprises.
3. Horizontal structure, compact equipment shape, small footprint.
Technical Specification of This Internal Profile Cutting Equipment
No.
Name
Specification
1
Maximum Workpiece Length (mm)
200
2
Maximum Workpiece Width (mm)
200
3
Maximum Workpiece Height (mm)
200
4
Worktable Y-Axis Travel (mm)
200
5
Worktable Z-Axis Travel (mm)
200
6
Maximum Diamond Wire Speed (m/s)
10
7
Minimum Feed Increment Y-Axis (mm)
0.01
8
Minimum Feed Increment Z-Axis (mm)
0.01
9
Repeat Positioning Accuracy Y-Axis (mm)
0.03
10
Repeat Positioning Accuracy Z-Axis (mm)
0.03
11
Total Power Consumption (kW)
2
12
Power Supply
220V 50Hz
13
Machine Size(mm)
1300*1100*1900
14
Machine Weight(kg)
1100
This machine is designed primarily for cutting brittle and non-conductive materials such as silicon, sapphire, ceramics, graphite, and glass.
Below are some key features and specifications of the machine:
Key Features of This Internal Profile Cutting Equipment:
Design & Build:
Box-type cast-iron bed and worktable for high rigidity.
Precision linear guideways and ball screws.
Double-drive horizontal structure with diamond wire for increased cutting accuracy and reduced material cracking.
Cutting Capability:
Suitable for cutting various materials including brittle crystals, ceramics, glass, refractory materials, composite materials, silicon crystals, and precious gemstones.
Utilizes electroplated diamond wire, which eliminates the need for slurry and ensures high-speed cutting.
Control & Operation:
CNC control system with Siemens PLC, touch screen interface for easy operation.
Programmable with specialized wire-cutting software.
Tension control using pneumatic components to ensure stable and reliable tension on the wire.
Mechanical System:
Equipped with a wire feed and take-up system to maintain tension, with speeds up to 11m/s.
Fitted with protective enclosures to prevent debris contamination.
Includes wire break detection and automatic stop functionality for enhanced safety.
Cutting Performance:
High surface smoothness with significantly reduced roughness due to proprietary cutting technology.
Designed for laboratory use and industrial-scale applications.
Specifications of This Internal Profile Cutting Equipment:
Cutting material size: Max 200mm x 200mm x 200mm.
Wire diameter: 0.25mm – 0.45mm.
Worktable dimensions: 200mm x 200mm.
Cutting wire speed: Adjustable up to 10m/s.
Max load capacity of worktable: 50kg.
Machine dimensions: 1300mm x 1100mm x 1900mm.
Machine weight: Approximately 1100kg.
Power consumption: 2.0 KW.
Noise level: ≤80 dB.
The machine is equipped for high-precision cutting in sectors requiring brittle and hard materials like semiconductor manufacturing, ceramics, and advanced composites.
Functions of SGO 20 Internal Profile Cutting Equipment:
Sectioning and Slicing: The machine can be used to cut through workpieces entirely or to create precise slices from the material.
External Contour Cutting: It is capable of cutting the external contours of the workpiece, ensuring precision in defining the outer shape.
Internal Contour Cutting: By threading the cutting wire through an internal hole in the workpiece, the machine can cut internal contours, enabling intricate internal shape designs.
The primary differences between the conventional reeleddiamond wire saw used in the SGO 20 machine and an endless (or loop) diamond wire saw can be explained through several key aspects:
1. Wire Configuration:
Diamond Wire Saw (SGO20):
This machine typically uses along, straight diamond wirethat is threaded through the machine and workpiece. The wire is moved back and forth or continuously in one direction for cutting. The wire is wound on a spool, fed through the cutting area, and then collected on another spool after cutting. and controlled by the feed and tension mechanisms.
Endless Diamond Wire Saw:
The endless diamond wire is a closed loop, meaning it forms a continuous loop (usually around 10 meters in length) and rotates in one direction at high speed. There is no need to reverse the direction of the wire, which allows for faster linear speeds (up to 80 m/s), leading to higher efficiency and smoother cutting surfaces without wire marks.
2. Wire Length:
Diamond Wire Saw (SGO20):
This machine uses a longer wire (can hold up to 200 meters of wire), suitable for specific applications and varied workpieces. The wire is gradually consumed during cutting.
Endless Diamond Wire Saw:
The wire is a shorter, continuous loop (typically around 10 meters), providing consistent tension and cutting speed over the entire process. This loop system enhances precision and reduces wear compared to longer wires.
3. Cutting Speed , Efficiency and Surface Qualit:
Diamond Wire Saw (SGO 20):
Wire speed is generally slower, around 0–11 m/s depending on the material, with adjustable speeds to control the cutting process.
Effective for a range of applications but might leave wire marks on the cut surface, especially in slower cutting processes or with softer materials.
Frequent wire direction changes can affect the speed to be lower.
Endless Diamond Wire Saw:
Higher wire speeds, up to 80 m/s, are achievable, resulting in faster cutting and smoother surfaces. Since there is no need to change the running direction, the cutting process is more efficient and leaves a finer finish.
Cut speed normally can be several times faster than conventional diamond wire saw.because The continuous one-way motion allows the wire to operate at much higher speeds
4. Cutting Applications:
Diamond Wire Saw (SGO20):
This type of saw is suited for a broader range of cutting tasks, including cutting larger blocks of materials or complex workpieces. It can handle both internal and external contours, as well as sectioning.
Endless Diamond Wire Saw:
Due to its continuous wire motion and higher speeds, this saw excels in precision cutting, especially for materials like silicon, graphite, sapphire, and optical glass. It is ideal for applications requiring high surface quality and minimal wire marks.
It can do both internal and external contours, as well as sectioning.but for the endless cutting wire’s diameter is normally bigger than spooled diamond wire.
5. Wire Maintenance:
Diamond Wire Saw (SGO 20):
Wire replacement is relatively frequent as the wire wears down or breaks due to repeated back-and-forth motion.
Re-spooling can take more time, especially if the wire is used extensively.
Endless Diamond Wire Saw:
The looped wire is more durable since there is no reversal of the motion, reducing the wear and need for frequent replacements.
Less downtime for wire replacement or adjustments due to its continuous loop design,there is not need to re-spooling, put a new cutting wire on normally take a few seconds.
In summary, while both machines use diamond-coated wire for cutting, the endless diamond wire saw offers faster, smoother, and more efficient cutting with easy operation, making it particularly suitable for high-precision applications. The Open-end type diamond wire saw (SGO 20), on the other hand, provides more versatility in terms of the wire length, application range, and cutting styles, making it useful for a wider variety of tasks.
Applications of Internal Profile Cutting Equipment
It is capable of cutting the external contours of the workpiece, ensuring precision in defining the outer shape.
Internal Profile Cutting Equipment
By threading the cutting wire through an internal hole in the workpiece, the machine can cut internal contours, enabling intricate internal shape designs.
High Precision Cutting
Double-drive horizontal structure with diamond wire for increased cutting accuracy and reduced material cracking.
Large Wire Storage Capacity
The equipment can use 200 meters of diamond wire
Good stability
Box-type cast-iron bed and worktable for high rigidity.
Safe
The equipment is fully enclosed and automatically shuts down in case of wire break.
Customer Testimonials
Industry: Ceramic Industry
We used the SGO20 CNC diamond wire cutting machine to cut an internal cross-shaped contour inside a 444 cm block of aluminum oxide (Al₂O₃). The machine performed exceptionally well in maintaining high precision during the cutting process, particularly when threading the diamond wire through the internal hole to execute the cross-cut. The cutting speed was efficient, and the surface finish of the internal contour was smooth, with minimal roughness. The machine’s ability to handle this intricate internal shape without causing any chipping or cracking of the brittle material was impressive.
What is the difference between this wire saw and endless wire saw?
this Internal Profile Cutting Equipment uses a 200 meter long diamond wire winding on a spool. endless diamond wire uses a 4 to 6 meters looped wire which is one piece.
What is the maximum thickness the machine can handle for cutting?
The Internal Profile Cutting Equipment is capable of cutting slices ranging from 0.3 to 200 mm in thickness, and can perform automated cutting once the program has been configured.
What is the expected lifespan of the diamond wire, and is it user-replaceable?
The lifespan of the diamond wire varies based on usage and material types. It is user-replaceable, and we provide detailed guidance on wire replacement.
Does the machine require a specialized environment or setup conditions?
The Internal Profile Cutting Equipment has minimal environmental requirements, features a small footprint, is lightweight, and operates on standard 220V domestic power. It's incredibly convenient.
What kind of technical support and warranty do you offer with the purchase of this equipment?
We offer a comprehensive warranty and 24/7 technical support post-purchase to ensure your machine operates at peak efficiency and any issues are resolved promptly.
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