SGI 25 - Complex Profile Cut Equipment-Shine Smart Equipment

Technical Specification

No.	Item	Content
1	Loading Worktable Size	200*250 mm
2	Y-axis, Z-axis Travel	250*250 mm
3	Maximum Product Size	200250 250 mm
4	Worktable Load	40 Kg
5	Maximum Lina Speed	2500 m/min
6	Maximum Processing Efficiency	1000 mm/min
7	Diamond Wire Diameter	∮0.35～0.8 mm
8	Positioning Accuracy	±0.01 mm
9	Processing Accuracy	≤0.03 mm
10	Surface Roughness (Ra)	Ra ≤ 60μm
11	Diamond Wire Length	2920 mm
12	Main Guide Wheel Diameter	∮260 mm
13	Subsidiary Guide Wheel Diameter	∮180 mm (4 pieces)
14	PC Monitor Size	19 inches
15	Equipment Power	4.5 KW
16	Operating Voltage	220V 50Hz ±10％
17	Ambient Temperature	10℃～30℃
18	Equipment Dimensions	8008501920 mm

The cutting tool used by the equipment is also the latest ring-shaped diamond wire. By forming the diamond wire into a closed loop, the one-way movement of the cutting wire is achieved, which greatly improves the linear speed and the smoothness of the cutting surface. It is a very good precision cutting machine.

Diamond Wire Loop has 3 different types: Full coating ,Segment Coating and Thread Coating. Each has it’s advanagtes.

Click here to learn more about Cutting wire loops.

SGI 25 Profile Cut Machine

Customer On-site Cutting Effect Showcase

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The Difference between SGI 25 profile cut machine and other types

The equipment capable of cutting shapes typically includes electrical discharge machining (EDM), laser cutting, water jet cutting, diamond wire cutting, and engraving. Electrical discharge machining requires materials to be conductive for cutting, while laser and water jet cutting are limited by material thickness—if it’s too thick, penetration may be insufficient. Engraving also has requirements regarding material thickness. Diamond wire cutting, however, has no restrictions on the type of material being cut.

Diamond wire cutting and electrical discharge machining (EDM) are often compared because they both fall under the category of wire cutting. Here’s a comparison between these two cutting methods:

Comparison of Diamond Wire Cutting and EDM Wire Cutting

Characteristics	Diamond Wire Cutting	EDM Wire Cutting
Material Compatibility	Suitable for various materials	Limited to conductive materials
Cutting Speed	Fast	Relatively slow
Material Thickness	Not limited	Limited by material thickness
Precision	High	High
Heat Generation	Low	None
Wire Breakage	Susceptible	Minimal
Operating Costs	Moderate to high	Moderate to high
Maintenance	Requires frequent wire replacement	Potential for electrode wear
Application Flexibility	Suitable for complex shapes	Suitable for complex shapes
Waste Material	Minimal	Minimal

Comparison Table: Diamond Wire Profile Cutting Machine vs. Bandsaw Profile Cutting Machine vs. CNC Engraving Machine

Feature/Aspect	Diamond Wire Profile Cutting Machine	Bandsaw Profile Cutting Machine	CNC Engraving Machine
Cutting Tool	Diamond-embedded wire loop	Continuous metal blade	Rotating cutting bit
Cutting Efficiency	High; multiple products can be cut simultaneously	Moderate; limited to one product at a time	Moderate; typically one product at a time
Cutting Precision	High; wire diameter 0.3 to 0.8 mm allows for precise and intricate cuts	Moderate; thicker blade limits precision	High; capable of fine detail work
Complex Shape Cutting	Excellent; wire can change direction 180 degrees easily	Limited; blade shape restricts complex cuts	Excellent; bit can be programmed for complex paths
Angle and Curve Cutting	Excellent; thin wire ensures precise angles and smooth curves	Moderate; blade width affects accuracy in tight curves	Excellent; capable of intricate angles and curves
System Complexity	Simple; CAD designs can be directly imported	Simple; manual adjustments needed	Complex; requires programming knowledge
Material Versatility	High; suitable for various materials including metals, ceramics, and composites	Moderate; primarily for wood and soft metals	High; works on a variety of materials including wood, metal, and plastic
Setup and Operation	Easy; CAD-based, minimal learning curve	Moderate; manual setup and operation	Complex; requires skilled programming and operation
Maintenance	Low; durable wire, infrequent replacements	Moderate; blade requires regular maintenance	High; bits wear out and need frequent replacement
Cost	High initial cost, low operational cost	Lower initial cost, moderate operational cost	High initial cost, high operational cost

Pictures of Optical Glass Cutting Machine

Successful Cases

profile cut machine

Cutting Applications

Semiconductor Industry

Quartz profile cut machine

This machine is used for slicing quartz and other crystal substrates, which are foundational for semiconductor wafers and chips.

diamond wire saw. glass cutting machine,Diamond Wire Cutting Equipment with Swinging Function

Optoelectronics

optical glass profile cut machine

The cutter is employed to shape synthetic sapphire and other crystals used in LED and laser technologies.

Quartz Glass Cutting Machine,diamond wire saw,Diamond Wire Cutting Equipment with Swinging Function

Scientific Research

Rare Material profile cut machine

Precision cutting of various crystal materials like quartz for use in specialized research equipment and optical applications.

Jewelry and Luxury Goods

Gemstone profile cut machine

Crafting of large gemstones and sapphire glass for watches and high-end electronics displays.

Ceramic industry

Ceramic profile cut machine

This machine model can cut industrial ceramic such as Alumina (Aluminum Oxide), Silicon Carbide, Zirconia, Cordierite, Titanate Ceramics, Boron Nitride, Mullite, Sialon, Steatite and Macor.

Optical Glass Cutting Machine Advantage

endless wire saw.diamond wire saw for glass

Compact and Clean Design

The OptiGantry Wire Saw is meticulously crafted with a sleek, compact form factor, allowing it to fit seamlessly into various production environments without sacrificing valuable space. Its design also facilitates easy cleaning, ensuring a contaminant-free operation which is crucial for the optoelectronics industry.

Ease of Operation

Intuitive controls and a user-friendly interface make the OptiGantry a breeze to operate. New users can be trained and up to speed in as little as two minutes, significantly reducing downtime and streamlining the production process.

High Precision Cutting

Precision is paramount in the OptiGantry Wire Saw. It boasts an impressive cutting accuracy with a tolerance of approximately ±0.03 mm, ensuring that each cut is executed with the utmost precision necessary for high-quality production.

Superior Alternative to Inner-Circle Slicers

With its advanced capabilities, the OptiGantry Wire Saw doesn't just match the performance of traditional inner-circle slicers – it surpasses it. Its enhanced production capacity, combined with its precision, positions it as the definitive replacement for older cutting technologies.

Safty

Using extremely thin wires as cutting tools eliminates the risk of fragments flying out if the tool is damaged, greatly reducing safety hazards.

Eco-friendly

The primary cutting tool employed is an extremely fine wire, resulting in low heat generation. Furthermore, the inclusion of a water tank with a circulating water system significantly reduces pollution. The combination of a precision diamond wire and an environmentally conscious water cooling system exemplifies the equipment's commitment to minimizing environmental impact during the cutting process.

Customer Testimonials

Sunny Optical: Optical Manufacturing

We need to perform precision cutting of germanium lenses, which have a very unique shape and high precision requirements. Our sample testing has been very successful and fully meets the requirements. The ordered equipment is now in normal production.

Mr Huang

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Frequently Asked Questions

What is the difference between this wire saw and ID SAW?

Their cutting tools differ; one uses a diamond wire and the other a blade, making one a flexible cutting method and the other a rigid cutting approach. Furthermore, inner-circle slicers limit the workpiece size to be smaller than the blade's inner diameter, whereas SHINE OptiGantry Wire Saw does not have this restriction.

What is the maximum thickness the machine can handle for cutting?

The machine is capable of cutting slices ranging from 0.1 to 250 mm in thickness, and can perform automated cutting once the program has been configured.

How does the machine minimize material waste during cutting?

The HorizonCrystal features a high-precision diamond wire that is 0.35 to 0.8 mm in diameter, so the cut kerf is very small.

What is the expected lifespan of the diamond wire, and is it user-replaceable?

The lifespan of the diamond wire varies based on usage and material types. It is user-replaceable, and we provide detailed guidance on wire replacement.

Does the machine require a specialized environment or setup conditions?

The equipment has minimal environmental requirements, features a small footprint, is lightweight, and operates on standard 220V domestic power. It's incredibly convenient.

What kind of technical support and warranty do you offer with the purchase of this equipment?

We offer a comprehensive warranty and 24/7 technical support post-purchase to ensure your machine operates at peak efficiency and any issues are resolved promptly.

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