No. | Item | Content |
---|---|---|
1 | Loading Worktable Size | 200*250 mm |
2 | Y-axis, Z-axis Travel | 250*250 mm |
3 | Maximum Product Size | 200*250 *250 mm |
4 | Worktable Load | 40 Kg |
5 | Maximum Lina Speed | 2500 m/min |
6 | Maximum Processing Efficiency | 1000 mm/min |
7 | Diamond Wire Diameter | ∮0.35~0.8 mm |
8 | Positioning Accuracy | ±0.01 mm |
9 | Processing Accuracy | ≤0.03 mm |
10 | Surface Roughness (Ra) | Ra ≤ 60μm |
11 | Diamond Wire Length | 2920 mm |
12 | Main Guide Wheel Diameter | ∮260 mm |
13 | Subsidiary Guide Wheel Diameter | ∮180 mm (4 pieces) |
14 | PC Monitor Size | 19 inches |
15 | Equipment Power | 4.5 KW |
16 | Operating Voltage | 220V 50Hz ±10% |
17 | Ambient Temperature | 10℃~30℃ |
18 | Equipment Dimensions | 800*850*1920 mm |
The cutting tool used by the equipment is also the latest ring-shaped diamond wire. By forming the diamond wire into a closed loop, the one-way movement of the cutting wire is achieved, which greatly improves the linear speed and the smoothness of the cutting surface. It is a very good precision cutting machine.
Diamond Wire Loop has 3 different types: Full coating ,Segment Coating and Thread Coating. Each has it’s advanagtes.
Click here to learn more about Cutting wire loops.
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The equipment capable of cutting shapes typically includes electrical discharge machining (EDM), laser cutting, water jet cutting, diamond wire cutting, and engraving. Electrical discharge machining requires materials to be conductive for cutting, while laser and water jet cutting are limited by material thickness—if it’s too thick, penetration may be insufficient. Engraving also has requirements regarding material thickness. Diamond wire cutting, however, has no restrictions on the type of material being cut.
Diamond wire cutting and electrical discharge machining (EDM) are often compared because they both fall under the category of wire cutting. Here’s a comparison between these two cutting methods:
Characteristics | Diamond Wire Cutting | EDM Wire Cutting |
---|---|---|
Material Compatibility | Suitable for various materials | Limited to conductive materials |
Cutting Speed | Fast | Relatively slow |
Material Thickness | Not limited | Limited by material thickness |
Precision | High | High |
Heat Generation | Low | None |
Wire Breakage | Susceptible | Minimal |
Operating Costs | Moderate to high | Moderate to high |
Maintenance | Requires frequent wire replacement | Potential for electrode wear |
Application Flexibility | Suitable for complex shapes | Suitable for complex shapes |
Waste Material | Minimal | Minimal |
Feature/Aspect | Diamond Wire Profile Cutting Machine | Bandsaw Profile Cutting Machine | CNC Engraving Machine |
---|---|---|---|
Cutting Tool | Diamond-embedded wire loop | Continuous metal blade | Rotating cutting bit |
Cutting Efficiency | High; multiple products can be cut simultaneously | Moderate; limited to one product at a time | Moderate; typically one product at a time |
Cutting Precision | High; wire diameter 0.3 to 0.8 mm allows for precise and intricate cuts | Moderate; thicker blade limits precision | High; capable of fine detail work |
Complex Shape Cutting | Excellent; wire can change direction 180 degrees easily | Limited; blade shape restricts complex cuts | Excellent; bit can be programmed for complex paths |
Angle and Curve Cutting | Excellent; thin wire ensures precise angles and smooth curves | Moderate; blade width affects accuracy in tight curves | Excellent; capable of intricate angles and curves |
System Complexity | Simple; CAD designs can be directly imported | Simple; manual adjustments needed | Complex; requires programming knowledge |
Material Versatility | High; suitable for various materials including metals, ceramics, and composites | Moderate; primarily for wood and soft metals | High; works on a variety of materials including wood, metal, and plastic |
Setup and Operation | Easy; CAD-based, minimal learning curve | Moderate; manual setup and operation | Complex; requires skilled programming and operation |
Maintenance | Low; durable wire, infrequent replacements | Moderate; blade requires regular maintenance | High; bits wear out and need frequent replacement |
Cost | High initial cost, low operational cost | Lower initial cost, moderate operational cost | High initial cost, high operational cost |