SHG250-130 Big Size Wire Saw/Graphite Cut Machine

SHG250-130 Big Size Wire Saw Technical Specification

Category	Item	Specifications
Hardware Configuration	X-axis Worktable Stroke (mm)	2500
	Pusher /loading table Stroke (mm)	1300
	Maximum Cutting Thickness Z axis (mm)	1300
	Maximum Workpiece Weight (kg)	5000
	Wire Wheel Specification (mm)	φ250,φ350
	Loop Wire Specification (mm)	Φ0.65-1.0 (recommended 1.0 )
	Loop Wire Length (m)	6.6
	Wire Linear Speed (m/min)	0–40 adjustable
	Feed Speed (mm/min)	0–200 adjustable
	Cutting Tension (N)	10-100
	Corresponding Air Pressure for Cutting Tension (MPa)	0.15-0.25
	Tension Control Method	Cylinder control
	Axis Movement Control Method	Hybrid motor control
	Active Wheel Transmission Method	High-speed servo motor direct drive method

Software Configuration	Control System	Irregular profile cut and straight cut
Protection Functions		Wire break protection function
		Emergency stop function
		Pause function
Processing Elements	Processing Precision	Best ≤0.10 mm
Processing Elements	Best Surface Roughness	≤3.0 um
Scope of Use	Material Cutting Range	Graphite/brittle non-metallic materials
External Required Resources	Power Supply	Single-phase 220V±5% 50Hz±1%
	Machine Power Consumption (KVA)	< 4.0
	Air Pressure and Flow Rate	Pressure 6kg/cm2, flow rate ≥0.5m3/min
Equipment Weight/Size	Main Machine Weight (kg)	7800
Equipment Weight/Size	Main Machine Dimensions (mm)	300028002400

SHG250-130 Big Size Wire Saw

Customer On-site Cutting Effect Showcase

Click To Watch More Videos Showing Our Cutting Machine In Action.

This machine have 2 control system, you can switch from slicing system and profile cut system.

Here are videos about how it cut slices

Here are video about how it cut complex profiles

Comparison Between Diamond Band Saw and a Single Diamond Wire Saw

Aspect	Diamond Band Saw	Endless Diamond Wire Saw
Cutting Mechanism	Utilizes a continuous loop of diamond-coated band as the cutting tool.	Employs a continuous loop of diamond-coated wire as the cutting tool.
Cutting Speed	Generally slower cutting speed due to the movement of the band.	Faster cutting speed due to the continuous linear motion of the wire.
Kerf Width	Typically has a wider kerf width, leading to more material wastage.	Minimizes kerf width, resulting in minimal material wastage.
Cut Surface Quality	May require additional polishing steps to achieve a smooth finish.	Simultaneously cuts and polishes, ensuring a smooth and shiny surface.
Versatility	Suitable for basic cuts and straight lines.	Highly versatile, suitable for complex shapes and intricate designs.
Precision	Moderate precision; may not achieve intricate designs accurately.	Offers high precision, ideal for intricate graphite components.
Material Efficiency	Can be less material-efficient due to wider cuts.	Maximizes material efficiency with narrow cuts.
Dust Generation	Generates more dust, potentially requiring dust extraction systems.	Produces minimal dust, contributing to a cleaner working environment.
Application	Mainly used for simpler cutting tasks	Ideal for various cutting needs, especially intricate graphite parts.
Ideal Use Case	Basic straight cuts in graphite.	Precision cuts, intricate designs, and complex graphite components.

Cutting Applications of Graphite Diamond Wire Cutting Machine SVI 160-80

Graphite Block Wire Saw,Automatic Wire Cutting Machine

Graphite Machining Industry

Big Size Wire Saw

Graphite Boats: Used for cutting graphite boats used in high-temperature furnaces and heat treatment equipment.
Insulation Barrels: Cutting of graphite products used in the manufacturing of insulation barrels and thermal insulation materials.

Graphite Block Wire Saw，Graphite Diamond Wire Cutting Equipment

Semiconductor Industry (for specific applications)

Big Size Wire Saw

Graphite Components in Semiconductor Production Processes: For example, cutting graphite components used to carry silicon wafers or other semiconductor materials in specific manufacturing steps.

Automatic Wire Cutting Machine，Graphite Diamond Wire Cutting Equipment

Other High-Temperature and Chemical Applications

Big Size Wire Saw

High-Temperature Reactor Components: Graphite parts may be used in high-temperature reactors, and precise cutting of these components may be required.

Graphite Wire Cutting,automatic wire cutting machine project

Aerospace Industry

Big Size Wire Saw

Composite Materials: Cutting of composite material parts used in aircraft and aerospace applications.

Automatic Wire Cutting Machine,automatic wire cutting machine project

Automotive Manufacturing

Big Size Wire Saw

Carbon Fiber Components: Cutting of carbon fiber components used in automotive manufacturing.

graphite wire cutting,Automatic Wire Cutting Machine,automatic wire cutting machine project，Graphite Diamond Wire Cutting Equipment

Electronics Industry

Big Size Wire Saw

Electronic Thermal Materials: Cutting of materials used in electronic heat sinks and thermal management applications.

Advantage of Diamond Wire Cutting Machine SVI80-80

graphite wire cutting machine，Graphite Diamond Wire Cutting Equipment

After-sales Worry-free

The CNC system hardware of this equipment is composed of a fully self-developed embedded specialized system, which is powerful and features wireless remote system update capability. The manufacturer can conduct remote diagnosis and maintenance anytime, anywhere, regardless of where the equipment is sold.

Graphite Diamond Wire Cutting Equipment ，graphite Wire Saw Cutting Machine

Superior Surface Quality

The continuous motion of the endless diamond wire and the precision of its unidirectional movement result in a consistently smooth cutting action.

Minimal Kerf Width

The narrow cut kerf is approximately 0.7 mm. This minimizes material wastage and maximizes efficiency.

Super Simple Operation

The CNC software system is a highly intelligent software system. The dedicated main chip operates at a frequency of up to 800MHz and has been specially optimized for big data processing. Therefore, direct cutting can be performed simply and intuitively through straightforward cutting size settings.

Wire Saw Cutting Machine，Graphite Diamond Wire Cutting Equipment

Low Dust Emissions

The small wire diameter and machine structure design lead to minimal dust.

Exceptional Sharpness

The use of diamond as the cutting tool, combined with the high wire speed, ensures that the machine is exceptionally sharp.

Comprehensive System Protection

The system features cutting adaptive control, automatic tracking of machining trajectories, real-time display of cutting processes, and convenient operation functions such as machining preview. At the same time, it also has an automatic memory protection function for power failure, ensuring comprehensive protection against various faults such as power outages and system crashes.

Wire Saw Cutting Machine，graphite wire cutting

High Precision

The unidirectional motion of the endless diamond wire and our machine stability ensures precise cuts with minimal deviation.

diamond wire cutting equipment，Graphite Diamond Wire Cutting Equipment

Versatile Cutting Length

the absence of restrictions on the length of the endless diamond wire allows the machine to adapt to a wide range of product sizes, offering versatility and flexibility in cutting operations.

Complex Profile Cut

upload profile drawing.the cutting wire can cut whatever shape you need.

Customer Testimonials

Industry: Semiconductor Manufacturing

This cutting equipment is truly user-friendly, with simple operation and minimal dust. Due to its narrow cut, we can obtain an extra product when using it to cut our valuable graphite.

John Doe

View more cutting cases

Frequently Asked Questions

What are the differences between this equipment and diamond band saw?

The cutting tool is different, we use endless diamond wire which is similar to diamond band saw, but diamond wire is smaller and it has ability to change cutting direction 360°。So our machine can cut shapes and the cutting dust is less too.

Is this equipment easy to operate?

Yes, the basic function(slicing) need about 5 mins to understand. The extra function(outer shapes) need about 30 mins to understand if you know CAD.

Are there any common consumables for this equipment?

Cutting wire and guiding wheels.

Does your product come with a warranty?

Normally we offer 1 year free warranty, but we offer life long paid warranty.

Can I get technical support?

Yes, we offer technical support including video, online and site training on client’s request.

Does your product comply with international standards?

Yes, We prioritize product quality just as we value our company's reputation, and we can tailor equipment standards to meet customer requirements.

How do I maintain and care for your equipment?

We will provide user manual, you will find detailed info from the manual.

Is your product customizable?

Yes. let us know your request if this model can’t fullfill your need.

Get In Touch With

Don't worry! We know that obtaining cutting machines that meet your needs can be very challenging. Our professional cutting experts are always available to support you: