SGD 52 - Desktop Small Diamond Wire Saw-Vimfun Wire Cut

Technical Specification of Desktop Small Diamond Wire Saw

Specification	Details
Product Name	Desktop Endles Precision Diamond Wire Saw
Model	SGD 52
Max Wire Speed	3.9m/s
Wire Length	endless diamond wire loop (~840mm)
Max Cutting Size	52mm
Wire Diameter	0.35 mm
Z-axis Feeding	Gravity Feeding
Y-axis Feeding	Manual Micrometer Feeding
Waterproof Design	Open Type
Structure Type	Gate Cutting Structure
Dimensions	761x295x373mm
Weight	25kg
Standard Accessories	2 guiding wheels, 1 set of 1D clamp, 1 cross vise, 2 diamond loop wires, 2 resin ceramic blocks, 4 wax sticks

How To Operate This Desktop Small Diamond Wire Saw

Steps for Operating the Device:

Wire Blade Installation:
- Loosen the tension handle to install the diamond wire blade around the driven, passive, and guiding wheels.
- Adjust the guiding wheels to match the cutting width and secure the wire blade by tightening the tension handle.
Sample Preparation:
- Heat the sample and use wax or epoxy to bond it onto a graphite/aluminum plate.
- Secure the plate on the working stage using the vise or screws for stability.
Cutting Setup:
- Ensure proper power connection (AC 110-230V).
- Attach coolant and drain pipes, making sure there are no leaks.
- Adjust the micrometer for precise sample positioning.
Gravity Adjustment:
- Adjust the gravity using the right side handle and the top balance weight to control the cutting pressure.
- Position the guiding wheels according to the sample size, and set the stop point for automatic stopping after the cut.
Cutting Operation:
- Turn on the machine and gradually increase the cutting speed.
- Lower the swing arm until the diamond wire blade makes contact with the sample, and cutting begins smoothly.
Coolant:
- Always use proper cutting fluid (oil-based coolant) to prevent machine corrosion and ensure the blade runs efficiently.
Post-Cutting:
- Clean the machine after every use to prevent build-up and prolong its operational life.

These steps ensure safe and efficient operation of the saw. It is crucial to follow the gravity and tension adjustments closely to avoid damaging the blade.

Click here to learn more about the Cutting wire loops.

Operation Video of SGD 52

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The Difference Between

Our SGD52 Endless Wire Saw And Other Small Wire Saw

Our SGD52 is an endless loop diamond wire saws (use diamond wire loop as cutting tool) while traditional wire saws are using spool-based diamond wire as cutting tool , here are the key differences:

1. Wire Length:

Endless Loop Saws（our SGD 52): Use a short, closed-loop wire (typically 840 mm), continuously running in one direction.
Spool-based Saws: Use a long wire (hundreds to thousands of meters), which needs to be rewound after each cut.

2. Speed and Cutting Quality:

Endless Loop(our SGD 52): Higher cutting speed , with smoother cuts and no wire marks.
Spool-based: Slower due to bi-directional motion, often leaving wire marks.

3. Efficiency:

Endless Loop(our SGD 52): No need to reverse direction, leading to faster and more efficient cuts.
Spool-based: Less efficient due to reversing and longer wire setup.

4. Wire Wear:

Endless Loop(our SGD 52): Even wire wear due to continuous use in one direction.
Spool-based: Uneven wear, leading to frequent replacements.

5. Maintenance:

Endless Loop(our SGD 52): Easier maintenance with shorter wire and no spooling mechanism.
Spool-based: Requires more frequent maintenance due to long wires and complex rewinding mechanisms.

Overall, our endless type small diamond wire saw offer higher precision, faster operation, and simpler maintenance, making them ideal for applications requiring smooth and efficient cutting of delicate materials. Traditional spool-based saws are more suited for larger-scale, less precise applications.

Cutting Applications of Desktop Small Diamond Wire Saw

Semiconductor Industry

Desktop Small Diamond Wire Saw

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Optoelectronics

Desktop Small Diamond Wire Saw

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Scientific Research

Desktop Small Diamond Wire Saw

Jewelry and Luxury Goods

Desktop Small Diamond Wire Saw

Ceramic industry

Desktop Small Diamond Wire Saw

Advantages of Desktop Small Diamond Wire Saw

Compact Design

Its desktop-sized structure saves space, making it ideal for use in laboratories and research environments.

High Precision Cutting

Designed for cutting delicate and precise materials such as optoelectronic materials, crystals, and semiconductor substrates, ensuring smooth cut surfaces and minimizing material loss.

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Endless Loop Diamond Wire Technology

Uses a closed-loop diamond wire for faster and more stable cutting, eliminating wire marks often seen with traditional spool-based systems.

Flexible Operation

Equipped with a 360-degree rotating and 30-degree tilting sample stage, allowing users to easily adjust the angle and position of the sample for more flexibility and precision in cutting.

Simple Operation and Maintenance

The equipment is easy to operate and requires minimal maintenance, making it suitable for frequent use in both laboratory and industrial settings.

Adjustable Tension Control

Allows users to adjust the tension of the diamond wire based on the properties of different materials, ensuring optimal cutting performance.

Customer Testimonials

Sunny Optical: Optical Manufacturing

We need to perform precision cutting of germanium lenses, which have a very unique shape and high precision requirements. Our sample testing has been very successful and fully meets the requirements. The ordered equipment is now in normal production.

Mr Huang

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Frequently Asked Questions

What is the difference between this wire saw and ID SAW?

Their cutting tools differ; one uses a diamond wire and the other a blade, making one a flexible cutting method and the other a rigid cutting approach. Furthermore, inner-circle slicers limit the workpiece size to be smaller than the blade's inner diameter, whereas SHINE OptiGantry Wire Saw does not have this restriction.

What is the maximum thickness the machine can handle for cutting?

The machine is capable of cutting slices ranging from 0.1 to 250 mm in thickness, and can perform automated cutting once the program has been configured.

How does the machine minimize material waste during cutting?

The HorizonCrystal features a high-precision diamond wire that is 0.35 to 0.8 mm in diameter, so the cut kerf is very small.

What is the expected lifespan of the diamond wire, and is it user-replaceable?

The lifespan of the diamond wire varies based on usage and material types. It is user-replaceable, and we provide detailed guidance on wire replacement.

Does the machine require a specialized environment or setup conditions?

The equipment has minimal environmental requirements, features a small footprint, is lightweight, and operates on standard 220V domestic power. It's incredibly convenient.

What kind of technical support and warranty do you offer with the purchase of this equipment?

We offer a comprehensive warranty and 24/7 technical support post-purchase to ensure your machine operates at peak efficiency and any issues are resolved promptly.

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