SVI80-55: Graphite insulation barrels Wire Cutting Equipment,Cutting wire saw machine

SVI80-55

The SVI80-55 is an advanced endless diamond cutting wire saw machine perfect to cut Graphite insulation barrels.
The SVI80-55 is an advanced endless diamond wire cutting machine. It utilizes an endless diamond wire as its cutting tool. This equipment offers basic slicing capabilities and can be upgraded to perform precision outer and inner contour cutting. With a remarkable maximum cutting line speed of 84m/s,。
Commonly used for thermal field splicing of graphite insulation barrels and processing of support legs, processing of spliced graphite components for the outer cylinder of hydrochloric acid synthesis furnace heat exchangers, and the processing of other non-standard and specially shaped graphite and carbon-carbon components.

Technical Specification

NumberParameterValue or Specification
1Maximum Workpiece Length (mm)800
2Maximum Workpiece Width (mm)1600
3Maximum Workpiece Height (mm)550
4Worktable X-Axis Travel (mm)800
5Worktable Y-Axis Travel (mm)1600
10Maximum Diamond Wire Speed (m/s)84 (Max)
13Minimum Feed Increment X-Axis (mm)0.01
14Minimum Feed Increment Y-Axis (mm)0.01
15Repeat Positioning Accuracy X-Axis (mm)±0.02
16Repeat Positioning Accuracy Y-Axis (mm)±0.02
20Total Power Consumption (kW)7.5
21Power Supply (Three-phase Five-wire)AC380V 50Hz
22Air Supply (MPa)0.6

This cutting wire saw is the latest equipment for processing graphite insulation barrels. It assembles multiple curved graphite blocks by cutting them, forming a graphite insulation barrel.

Unlike traditional cutting methods, it uses diamond wire to cut graphite, ensuring fast cutting speed and excellent surface quality.

In addition to cutting insulation barrels, it can perform contour cutting on graphite and similar materials. By inputting drawings into the equipment system, it can accomplish profile cutting. With our special fixtures, it can also cut internal contours of perforated materials.

Diamond Cutting Wire Saw Machine

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COMPARISON OF THE CUT SURFACE EFFECT

our diamond wire cutting and band saw cutting

 

Equipment Advantage

Specially Designed for splicing of graphite insulation barrels
The use of diamond wire loop, combined with the high wire speed of up to 80 m/s, ensures that the SVI60-50 is exceptionally sharp.
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Superior Surface Quality
The continuous motion of the endless diamond wire and the precision of its unidirectional movement result in a consistently smooth cutting action.
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Minimal Kerf Width
Our Machine designing concept and the thinness of the diamond wire contribute to a narrow kerf width of approximately 0.7 mm. This minimizes material wastage and maximizes efficiency.
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Low Dust Emissions
The small wire diameter and machine structure design lead to minimal dust.
High Precision
The unidirectional motion of the endless diamond wire and our machine stability ensures precise cuts with minimal deviation.

Customer Testimonials

Industry: Semiconductor Manufacturing
This equipment has shown outstanding cutting speed and quality performance. Not only can it cut at fast speed, but the cutting surface is exceptionally smooth, requiring minimal additional processing. This has significantly boosted our production efficiency while reducing production costs.
shine smart equipment
John Doe
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Frequently Asked Questions

What are the differences between this equipment and diamond band saw?
The cutting tool is different, we use endless diamond wire which is similar to diamond band saw, but diamond wire is smaller and it has ability to change cutting direction 360°。So our machine can cut shapes and the cutting dust is less too.
Is this equipment easy to operate?
Yes, the basic function(slicing) need about 5 mins to understand. The extra function(outer shapes) need about 30 mins to understand if you know CAD.
Are there any common consumables for this equipment?
Cutting wire and guiding wheels.
Does your product come with a warranty?
Normally we offer 1 year free warranty, but we offer life long paid warranty.
Can I get technical support?
Yes, we offer technical support including video, online and site training on client’s request.
Does your product comply with international standards?
Yes, We prioritize product quality just as we value our company's reputation, and we can tailor equipment standards to meet customer requirements.
How do I maintain and care for your equipment?
We will provide user manual, you will find detailed info from the manual.
Is your product customizable?
Yes. let us know your request if this model can’t fullfill your need.
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