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Graphite Wire Cutting

SH60-60

The SH60-60 is an advanced Graphite Wire Cutting Equipment using an closed-loop diamond wire as cutting tool.
SH60-R
Graphite Wire Cutting
diamond wire cutting tool
The SH60-60 is an graphite block wire cutting machine. It utilizes a circular diamond wire as its cutting tool. This equipment can do automatic slicing. With a remarkable maximum cutting line speed , it delivers exceptional sharpness and outperforms alternative cutting methods in terms of both speed and surface quality.
Parameters Application Advantage Customer Testimonials FAQ
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Graphite Wire Cutting Machine SH60-60 Technical Specification

Number Parameter Value or Specification
1 Maximum Workpiece Length (mm) 600
2 Maximum Workpiece Width (mm) 600
3 Maximum Workpiece Height (mm) 600
4 Worktable Y-Axis Travel (mm) 600
5 Worktable Z-Axis Travel (mm) 600
6 Maximum Diamond Wire Speed (m/s) 38 (Max)
7 Minimum Feed Increment Y-Axis (mm) 0.01
8 Minimum Feed Increment Z-Axis (mm) 0.01
9 Repeat Positioning Accuracy Y-Axis (mm) ±0.05
10 Repeat Positioning Accuracy Z-Axis (mm) ±0.05
11 Total Power Consumption (kW) 4
12 Power Supply AC220V 50Hz
13 Machine Size(mm) 1600*2000*2150
14 Machine Weight(kg) 14000

 

Graphite Wire Cutting Equipment Customer On-site Cutting Effect Showcase

Click To Watch More Videos Showing Our Cutting Machine In Action.

Product Description:SH60-60 Graphite Wire Cutting Machine

The Graphite Diamond Wire Cutting Machine, specifically designed for precision slicing applications. This cutting-edge equipment harnesses the power of closed-loop diamond wire technology to swiftly and accurately slice through various materials with ease.

Key Features:

  1. Closed-loop Diamond Wire Technology: The machine utilizes closed-loop diamond wire, ensuring precise and efficient slicing of materials.
  2. Adjustable Slice Thickness: With the flexibility to adjust slice thickness within the same cutting program, users can tailor the machine to meet their specific requirements.
  3. Wide Application Range: Widely used in the field of graphite cutting, the machine delivers smooth cutting surfaces, high cutting speeds, minimal dust generation, and exceptional cutting accuracy. Moreover, it can also effectively slice materials such as raw ceramics, foam cement, and fiberboard, among others.
  4. Fast and Precise Cutting: Engineered for both speed and precision, this machine guarantees rapid and accurate slicing operations, enhancing productivity and minimizing material wastage.
  5. User-friendly Interface: Equipped with an intuitive interface, the machine offers ease of operation, allowing users to set parameters and monitor cutting processes with ease.

Applications:

  • Graphite Cutting: Ideal for slicing graphite materials with precision and efficiency, ensuring smooth surfaces and high cutting speeds.
  • Raw Ceramics: Capable of slicing raw ceramic materials to desired thicknesses, maintaining precision and minimizing material waste.
  • Foam Cement: Enables efficient slicing of foam cement materials, delivering accurate cuts and smooth surfaces.
  • Fiberboard: Suitable for slicing fiberboard materials with precision and speed, facilitating streamlined production processes.

SH60-60 Diamond Wire Cutting Machine represents the pinnacle of precision slicing technology, offering unmatched performance, versatility, and efficiency. Whether it’s graphite, ceramics, foam cement, or fiberboard, this cutting-edge equipment delivers exceptional results, making it an indispensable asset for various manufacturing applications.

Comparison Between Diamond Band Saw and a Single Diamond Wire Saw

Aspect
Diamond Band Saw
Endless Diamond Wire Saw
Cutting Mechanism
Utilizes a continuous loop of diamond-coated band as the cutting tool.
Employs a continuous loop of diamond-coated wire as the cutting tool.
Cutting Speed
Generally slower cutting speed due to the movement of the band.
Faster cutting speed due to the continuous linear motion of the wire.
Kerf Width
Typically has a wider kerf width, leading to more material wastage.
Minimizes kerf width, resulting in minimal material wastage.
Cut Surface Quality
May require additional polishing steps to achieve a smooth finish.
Simultaneously cuts and polishes, ensuring a smooth and shiny surface.
Versatility
Suitable for basic cuts and straight lines.
Highly versatile, suitable for complex shapes and intricate designs.
Precision
Moderate precision; may not achieve intricate designs accurately.
Offers high precision, ideal for intricate graphite components.
Material Efficiency
Can be less material-efficient due to wider cuts.
Maximizes material efficiency with narrow cuts.
Dust Generation
Generates more dust, potentially requiring dust extraction systems.
Produces minimal dust, contributing to a cleaner working environment.
Application
Mainly used for simpler cutting tasks
Ideal for various cutting needs, especially intricate graphite parts.
Ideal Use Case
Basic straight cuts in graphite.
Precision cuts, intricate designs, and complex graphite components.

COMPARISON OF THE CUT SURFACE EFFECT

our diamond wire cutting and band saw cutting

 

Cutting Applications

Graphite Block Wire Saw,Automatic Wire Cutting Machine
Graphite Machining Industry
Graphite Wire Cutting Equipment
Graphite Boats: Used for cutting graphite boats used in high-temperature furnaces and heat treatment equipment.
Insulation Barrels: Cutting of graphite products used in the manufacturing of insulation barrels and thermal insulation materials.
Graphite Block Wire Saw，Graphite Diamond Wire Cutting Equipment
Semiconductor Industry (for specific applications)
Graphite Wire Cutting Equipment
Graphite Components in Semiconductor Production Processes: For example, cutting graphite components used to carry silicon wafers or other semiconductor materials in specific manufacturing steps.
Automatic Wire Cutting Machine，Graphite Diamond Wire Cutting Equipment
Other High-Temperature and Chemical Applications
Graphite Wire Cutting Equipment
High-Temperature Reactor Components: Graphite parts may be used in high-temperature reactors, and precise cutting of these components may be required.
Graphite Wire Cutting,automatic wire cutting machine project
Aerospace Industry
Graphite Wire Cutting Equipment
Composite Materials: Cutting of composite material parts used in aircraft and aerospace applications.
Automatic Wire Cutting Machine,automatic wire cutting machine project
Automotive Manufacturing
Graphite Wire Cutting Equipment
Carbon Fiber Components: Cutting of carbon fiber components used in automotive manufacturing.
graphite wire cutting,Automatic Wire Cutting Machine,automatic wire cutting machine project，Graphite Diamond Wire Cutting Equipment
Electronics Industry
Graphite Wire Cutting Equipment
Electronic Thermal Materials: Cutting of materials used in electronic heat sinks and thermal management applications.

Graphite Wire Cutting Equipment Advantage

Wire Saw Cutting Machine
Exceptional Sharpness
The use of diamond as the cutting tool, combined with the high wire speed, ensures that the machine is exceptionally sharp.
Graphite Diamond Wire Cutting Equipment ，graphite Wire Saw Cutting Machine
Superior Surface Quality
The continuous motion of the endless diamond wire and the precision of its unidirectional movement result in a consistently smooth cutting action.
Graphite Diamond Wire Cutting Equipment
Minimal Kerf Width
The narrow cut kerf is approximately 0.7 mm. This minimizes material wastage and maximizes efficiency.
Wire Saw Cutting Machine，Graphite Diamond Wire Cutting Equipment
Low Dust Emissions
The small wire diameter and machine structure design lead to minimal dust.
Wire Saw Cutting Machine，graphite wire cutting
High Precision
The unidirectional motion of the endless diamond wire and our machine stability ensures precise cuts with minimal deviation.
Easy to operate
Featuring a straightforward and user-friendly interface, our machine offers intuitive operation akin to a "plug-and-play" system. Even novice operators can easily navigate the machine's controls and settings, eliminating the need for extensive training or specialized skills.
Compact and Space-saving Design
With its sleek and compact structure, our cutting machine takes up minimal floor space while delivering impressive cutting capabilities. Despite its small footprint, it can accommodate large material sizes, providing versatility without compromising on space.
Horizontal Cutting Orientation
The horizontal cutting orientation facilitates easy loading and unloading of materials, particularly beneficial for handling large graphite blocks. Simply use a forklift to place the material onto the machine's loading platform, making material handling a breeze.
Convenient Load and Unload
The wire diameter ranges from 0.65 to 0.8 mm, allowing for exceptionally small kerfs and minimal cutting resistance. This results in minimal material displacement during cutting, maintaining the material's original integrity and facilitating easy unloading.
Unmanned Operation
The cutting process requires no constant supervision, providing operators with the freedom to attend to other tasks while the machine operates autonomously. This feature enhances productivity and efficiency in the manufacturing environment.

Customer Testimonials

Industry: Semiconductor Manufacturing
This cutting equipment is truly user-friendly, with simple operation and minimal dust. Due to its narrow cut, we can obtain an extra product when using it to cut our valuable graphite.
shine smart equipment
John Doe
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Frequently Asked Questions

What are the differences between this equipment and diamond band saw?
The cutting tool is different, we use endless diamond wire which is similar to diamond band saw, but diamond wire is smaller and it has ability to change cutting direction 360°。So our machine can cut shapes and the cutting dust is less too.
Is this equipment easy to operate?
Yes, the basic function(slicing) need about 5 mins to understand. The extra function(outer shapes) need about 30 mins to understand if you know CAD.
Are there any common consumables for this equipment?
Cutting wire and guiding wheels.
Does your product come with a warranty?
Normally we offer 1 year free warranty, but we offer life long paid warranty.
Can I get technical support?
Yes, we offer technical support including video, online and site training on client’s request.
Does your product comply with international standards?
Yes, We prioritize product quality just as we value our company's reputation, and we can tailor equipment standards to meet customer requirements.
How do I maintain and care for your equipment?
We will provide user manual, you will find detailed info from the manual.
Is your product customizable?
Yes. let us know your request if this model can’t fullfill your need.
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    Zhengzhou shine smart equipment ltd
    Mobile: +1 (408) 571 8651
    Email: daria@endlesswiresaw.com
    Whatsapp: +86 13027738908
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