SGR 40 Optical Prism Wire-cutting Equipment-Shine Wire Cut

Technical Specification of This Prism Wire-cutting Equipment

No.	Name	Specification
1	Maximum Workpiece Length (mm)	400
2	Maximum Workpiece Width (mm)	400
3	Maximum Workpiece Height (mm)	375
4	Worktable Y-Axis Travel (mm)	400
5	Worktable Z-Axis Travel (mm)	400
6	Maximum Diamond Wire Speed (m/s)	38
7	Minimum Feed Increment Y-Axis (mm)	0.01
8	Minimum Feed Increment Z-Axis (mm)	0.01
9	Repeat Positioning Accuracy Y-Axis (mm)	0.03
10	Repeat Positioning Accuracy Z-Axis (mm)	0.03
11	Total Power Consumption (kW)	4
12	Power Supply	220V 50Hz
13	Machine Size(mm)	12009502000
14	Machine Weight(kg)	600
15	Swing Degree	set on request

Model SGR 40 Prism Wire-cutting Equipment has a closed-loop diamond wire that can move in a single direction without the need for reversing. The circular diamond wire enables high linear speeds. As a result, it allows for fast cutting speeds and maintaining superior cutting surface quality.

Say goodbye to outdated cutting methods and welcome the future of optical glass cutting machine with our cutting-edge Endless Wire Saw Model SGR 40.

Prism Wire-cutting Equipment

Customer On-site Cutting Effect Showcase

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The Difference of

Inner Diameter Saw And Endless Wire Saw

Inner Diameter Saw:	Endless Wire Saw:
An inner diameter saw, also known as an ID saw, is a traditional cutting machine used for various materials, including optical glass. This type of saw features a circular blade with a fixed diameter. The material to be cut is positioned around the blade, and the blade rotates to cut through the material.	An endless wire saw, on the other hand, is a cutting machine that uses a continuous loop of cutting wire, often coated with abrasive materials like diamond particles. This wire runs on a set of pulleys and moves through the material to make cuts.

key characteristics of inner diameter saws:	key characteristics of endless wire saws:
1, Limited Cutting Depth: Inner diameter saws are limited by the size of the circular blade. The cutting depth is determined by the radius of the blade, which can restrict the thickness of the workpiece that can be cut. 2, Material Waste: The circular blade of an inner diameter saw results in a significant amount of material waste in the form of the cut width and the circular core. This is particularly pronounced when cutting out shapes or patterns from a larger sheet. 3, Cutting Efficiency: While inner diameter saws are effective for certain applications, their cutting efficiency can be lower when compared to more advanced cutting technologies.	1, Continuous Cutting: The continuous loop of the cutting wire allows for non-stop cutting of workpieces, regardless of their size or shape. This eliminates the limitations of the blade’s diameter and enables the cutting of large and thick materials. 2, Minimal Material Waste: Endless wire saws produce minimal material waste due to the thinness of the cutting wire. This is especially beneficial when cutting valuable materials like optical glass, where reducing waste is crucial. 3, Versatility: Endless wire saws are versatile and adaptable to various materials and shapes. They are particularly effective for cutting intricate patterns, complex geometries, and irregular shapes. 4, Efficiency: Endless wire saws often offer higher cutting efficiency due to their continuous cutting action and reduced material waste.

Pictures of Prism Wire-cutting Equipment

Successful Cases

Multi-wire Cutting Equipment Cutting Applications

Diamond Wire Cutting Equipment with Swinging Function

Magnetic Industry,

NefeB

This machine is used for slicing quartz and other crystal substrates, which are foundational for semiconductor wafers and chips.

diamond wire saw. glass cutting machine,Diamond Wire Cutting Equipment with Swinging Function

Optoelectronics

Quartz，Zinc Sulfide，Germanium...

The cutter is employed to shape synthetic sapphire and other crystals used in LED and laser technologies.

Quartz Glass Cutting Machine,diamond wire saw,Diamond Wire Cutting Equipment with Swinging Function

Scientific Research

Borate Crystals，YAG...

Precision cutting of various crystal materials like quartz for use in specialized research equipment and optical applications.

Jewelry and Luxury Goods

Sapphire，Emerald，Ruby...

Crafting of large gemstones and sapphire glass for watches and high-end electronics displays.

Ceramic Industry

Alumina , Silicon Carbide, Zirconia...

This machine model can cut almost all industrial ceramic .Cordierite, Titanate Ceramics, Mullite, Sialon, Steatite and Macor.

Meteorite Industry

Iron Meteorites，Stony-Iron Meteorites，Stony Meteorites...

This machine is can cut Meteorite very fast with a better cut surface.and the machine is easy to operate with an looped diamond wire.

Multi-wire Cutting Equipment Advantage

High Automation

The workpiece can automatically rotate at any angle, allowing multi-angle cutting on four sides of the material.

Simple Operation

The equipment's program is very straightforward, requiring no additional programming knowledge. Operators can learn to use it within just five minutes.

endless wire saw.diamond wire saw for glass

High Precision Cutting

Precision is paramount in the OptiGantry Wire Saw. It boasts an impressive cutting accuracy with a tolerance of approximately ±0.03 mm, ensuring that each cut is executed with the utmost precision necessary for high-quality production.

New Diamond Wire Cutting Tool

The use of this tool results in a smaller kerf, saving material, and producing smooth cutting surfaces with no chipping.

Multi-functional Integration

It can process cubes, prisms, and also perform automatic slicing.

Precision and Convenience

Adding a The loading platform automatically rotates, and cutting prisms require only a single setup, making the process more precise and convenient.

Multi-wire Cutting Equipment with Swinging Function,Alumina Ceramic processing

Superior Surface Quality

The cutting surface of the diamond wire is usually very smooth. Adding a swinging motion to the cutting wire is equivalent to grinding during cutting, resulting in an even better cutting surface finish.

Customer Testimonials

Industry: Optoelectronics Industry

We've integrated the High-Capacity Precision OptiGantry Wire Saw into our production line. We were amazed at how simple it was to train our staff—literally within minutes. The precision is spot-on, with a consistency that has streamlined our processes, and its speed has increased our throughput threefold. It's completely replaced our need for traditional inner-circle slicers.

Mr Huang

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Frequently Asked Questions

What is the difference between this wire saw and ID SAW?

Their cutting tools differ; one uses a diamond wire and the other a blade, making one a flexible cutting method and the other a rigid cutting approach. Furthermore, inner-circle slicers limit the workpiece size to be smaller than the blade's inner diameter, whereas SHINE OptiGantry Wire Saw does not have this restriction.

What is the maximum thickness the machine can handle for cutting?

The machine is capable of cutting slices ranging from 0.1 to 250 mm in thickness, and can perform automated cutting once the program has been configured.

How does the machine minimize material waste during cutting?

The HorizonCrystal features a high-precision diamond wire that is 0.35 to 0.8 mm in diameter, so the cut kerf is very small.

What is the expected lifespan of the diamond wire, and is it user-replaceable?

The lifespan of the diamond wire varies based on usage and material types. It is user-replaceable, and we provide detailed guidance on wire replacement.

Does the machine require a specialized environment or setup conditions?

The equipment has minimal environmental requirements, features a small footprint, is lightweight, and operates on standard 220V domestic power. It's incredibly convenient.

What kind of technical support and warranty do you offer with the purchase of this equipment?

We offer a comprehensive warranty and 24/7 technical support post-purchase to ensure your machine operates at peak efficiency and any issues are resolved promptly.

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