SG 40 - Diamond Wire Saw Cutting Machine-Shine Wire Cut

Diamond Wire Saw SG40 Technical Specification

No.	Item	Content
1	Loading Worktable Size	400*400 mm
2	Y-axis, Z-axis Travel	400*350 mm
3	Maximum Product Size	400400 350 mm
4	Worktable Load	50 Kg
5	Maximum Lina Speed	2100 rpm/min
6	Maximum Processing Efficiency	1000 mm/min
7	Diamond Wire Diameter	∮0.35～0.8 mm
8	Positioning Accuracy	±0.01 mm
9	Processing Accuracy	≤0.05 mm
10	Surface Roughness (Ra)	Ra ≤ 60μm
11	Diamond Wire Length	2510 mm
12	Main Guide Wheel Diameter	∮260 mm
13	Subsidiary Guide Wheel Diameter	∮180 mm (4 pieces)
14	Operating Voltage	220V 50Hz ±10％
15	Ambient Temperature	10℃～30℃
16	Equipment Dimensions	12009502000 mm

The cutting tool used by the equipment is also the latest ring-shaped diamond wire. By forming the diamond wire into a closed loop, the one-way movement of the cutting wire is achieved, which greatly improves the linear speed and the smoothness of the cutting surface. It is a cutting machine with good precision .

Diamond Wire Loop has 3 different types: Full coating ,Segment Coating and Thread Coating. Each has it’s advanagtes.

Click here to learn more about Cutting wire loops.

SG 40 diamond wire saw Machine

Customer On-site Cutting Effect Showcase

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The Difference between SG40 diamond wire saw cut machine and other types

Comparison of Diamond Wire Cutting and EDM Wire Cutting

Characteristics	Diamond Wire Cutting	EDM Wire Cutting
Material Compatibility	Suitable for various materials	Limited to conductive materials
Cutting Speed	Fast	Relatively slow
Material Thickness	Not limited	Limited by material thickness
Precision	High	High
Heat Generation	Low	None
Wire Breakage	Susceptible	Minimal
Operating Costs	Moderate to high	Moderate to high
Maintenance	Requires frequent wire replacement	Potential for electrode wear
Application Flexibility	Suitable for complex shapes	Suitable for complex shapes
Waste Material	Minimal	Minimal

Pictures of diamond wire saw Cutting Machine

Successful Cases

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Cutting Applications

Semiconductor Industry

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This machine is used for slicing quartz and other crystal substrates, which are foundational for semiconductor wafers and chips.

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Optoelectronics

diamond wire saw for glass

The cutter is employed to shape synthetic sapphire and other crystals used in LED and laser technologies.

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Scientific Research

diamond wire saw for glass

Precision cutting of various crystal materials like quartz for use in specialized research equipment and optical applications.

Jewelry and Luxury Goods

diamond wire saw for glass

Crafting of large gemstones and sapphire glass for watches and high-end electronics displays.

Ceramic industry

diamond wire saw for glass

This machine model can cut industrial ceramic such as Alumina (Aluminum Oxide), Silicon Carbide, Zirconia, Cordierite, Titanate Ceramics, Boron Nitride, Mullite, Sialon, Steatite and Macor.

Optical Glass Cutting Machine Advantage

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Compact and Clean Design

The OptiGantry Wire Saw is meticulously crafted with a sleek, compact form factor, allowing it to fit seamlessly into various production environments without sacrificing valuable space. Its design also facilitates easy cleaning, ensuring a contaminant-free operation which is crucial for the optoelectronics industry.

Ease of Operation

Intuitive controls and a user-friendly interface make the OptiGantry a breeze to operate. New users can be trained and up to speed in as little as two minutes, significantly reducing downtime and streamlining the production process.

High Precision Cutting

Precision is paramount in the OptiGantry Wire Saw. It boasts an impressive cutting accuracy with a tolerance of approximately ±0.03 mm, ensuring that each cut is executed with the utmost precision necessary for high-quality production.

Superior Alternative to Inner-Circle Slicers

With its advanced capabilities, the OptiGantry Wire Saw doesn't just match the performance of traditional inner-circle slicers – it surpasses it. Its enhanced production capacity, combined with its precision, positions it as the definitive replacement for older cutting technologies.

Safty

Using extremely thin wires as cutting tools eliminates the risk of fragments flying out if the tool is damaged, greatly reducing safety hazards.

Eco-friendly

The primary cutting tool employed is an extremely fine wire, resulting in low heat generation. Furthermore, the inclusion of a water tank with a circulating water system significantly reduces pollution. The combination of a precision diamond wire and an environmentally conscious water cooling system exemplifies the equipment's commitment to minimizing environmental impact during the cutting process.

Customer Testimonials

Sunny Optical: Optical Manufacturing

We need to perform precision cutting of germanium lenses, which have a very unique shape and high precision requirements. Our sample testing has been very successful and fully meets the requirements. The ordered equipment is now in normal production.

Mr Huang

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Frequently Asked Questions

What is the difference between this wire saw and ID SAW?

Their cutting tools differ; one uses a diamond wire and the other a blade, making one a flexible cutting method and the other a rigid cutting approach. Furthermore, inner-circle slicers limit the workpiece size to be smaller than the blade's inner diameter, whereas SHINE OptiGantry Wire Saw does not have this restriction.

What is the maximum thickness the machine can handle for cutting?

The machine is capable of cutting slices ranging from 0.1 to 250 mm in thickness, and can perform automated cutting once the program has been configured.

How does the machine minimize material waste during cutting?

The HorizonCrystal features a high-precision diamond wire that is 0.35 to 0.8 mm in diameter, so the cut kerf is very small.

What is the expected lifespan of the diamond wire, and is it user-replaceable?

The lifespan of the diamond wire varies based on usage and material types. It is user-replaceable, and we provide detailed guidance on wire replacement.

Does the machine require a specialized environment or setup conditions?

The equipment has minimal environmental requirements, features a small footprint, is lightweight, and operates on standard 220V domestic power. It's incredibly convenient.

What kind of technical support and warranty do you offer with the purchase of this equipment?

We offer a comprehensive warranty and 24/7 technical support post-purchase to ensure your machine operates at peak efficiency and any issues are resolved promptly.

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