SVI30-30/Diamond Wire Cutting Saw--Shine Smart Equipment

Diamond Wire Cutting Saw Technical Specification


	Parameter	Value or Specification
1	Maximum Workpiece Length (mm)	300
2	Maximum Workpiece Width (mm)	300
3	Maximum Workpiece Height (mm)	300
4	Worktable X-Axis Travel (mm)	300
5	Worktable Y-Axis Travel (mm)	300
6	Maximum Diamond Wire Speed (m/s)	84 (Max)
7	Minimum Feed Increment X-Axis (mm)	0.01
8	Minimum Feed Increment Y-Axis (mm)	0.01
9	Repeat Positioning Accuracy X-Axis (mm)	±0.02
10	Repeat Positioning Accuracy Y-Axis (mm)	±0.02
11	Total Power Consumption (kW)	7.5
12	Power Supply (Three-phase Five-wire)	AC380V 50Hz
13	Air Supply (MPa)	0.6

Graphite CNC Diamond Wire Cutting Saw

Customer On-site Cutting Effect Showcase

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Comparison Between Diamond Band Saw and a Single Diamond Wire Saw

Aspect	Diamond Band Saw	Endless Diamond Wire Saw
Cutting Mechanism	Utilizes a continuous loop of diamond-coated band as the cutting tool.	Employs a continuous loop of diamond-coated wire as the cutting tool.
Cutting Speed	Generally slower cutting speed due to the movement of the band.	Faster cutting speed due to the continuous linear motion of the wire.
Kerf Width	Typically has a wider kerf width, leading to more material wastage.	Minimizes kerf width, resulting in minimal material wastage.
Cut Surface Quality	May require additional polishing steps to achieve a smooth finish.	Simultaneously cuts and polishes, ensuring a smooth and shiny surface.
Versatility	Suitable for basic cuts and straight lines.	Highly versatile, suitable for complex shapes and intricate designs.
Precision	Moderate precision; may not achieve intricate designs accurately.	Offers high precision, ideal for intricate graphite components.
Material Efficiency	Can be less material-efficient due to wider cuts.	Maximizes material efficiency with narrow cuts.
Dust Generation	Generates more dust, potentially requiring dust extraction systems.	Produces minimal dust, contributing to a cleaner working environment.
Application	Mainly used for simpler cutting tasks	Ideal for various cutting needs, especially intricate graphite parts.
Ideal Use Case	Basic straight cuts in graphite.	Precision cuts, intricate designs, and complex graphite components.

Cutting Applications

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Graphite Machining Industry

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Graphite Boats: Used for cutting graphite boats used in high-temperature furnaces and heat treatment equipment.
Insulation Barrels: Cutting of graphite products used in the manufacturing of insulation barrels and thermal insulation materials.

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Semiconductor Industry (for specific applications)

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Graphite Components in Semiconductor Production Processes: For example, cutting graphite components used to carry silicon wafers or other semiconductor materials in specific manufacturing steps.

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Other High-Temperature and Chemical Applications

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High-Temperature Reactor Components: Graphite parts may be used in high-temperature reactors, and precise cutting of these components may be required.

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Aerospace Industry

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Composite Materials: Cutting of composite material parts used in aircraft and aerospace applications.

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Automotive Manufacturing

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Carbon Fiber Components: Cutting of carbon fiber components used in automotive manufacturing.

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Electronics Industry

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Electronic Thermal Materials: Cutting of materials used in electronic heat sinks and thermal management applications.

Equipment Advantage

Exceptional Sharpness

The use of diamond as the cutting tool, combined with the high wire speed of up to 80 m/s, ensures that the SVS120-120 is exceptionally sharp.

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Superior Surface Quality

The continuous motion of the endless diamond wire and the precision of its unidirectional movement result in a consistently smooth cutting action.

Minimal Kerf Width

Our Machine designing concept and the thinness of the diamond wire contribute to a narrow kerf width of approximately 0.7 mm. This minimizes material wastage and maximizes efficiency.

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Low Dust Emissions

The small wire diameter and machine structure design lead to minimal dust.

High Precision

The unidirectional motion of the endless diamond wire and our machine stability ensures precise cuts with minimal deviation.

Customer Testimonials

Industry: Semiconductor Manufacturing

In our manufacturing facility, we were constantly seeking a solution to improve cutting efficiency and quality.

The equipment has shown outstanding cutting speed and quality performance. Not only can it cut at fast speed, but the cutting surface is exceptionally smooth, requiring minimal additional processing. This has significantly boosted our production efficiency while reducing production costs.

John Doe

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Frequently Asked Questions

What are the differences between this equipment and diamond band saw?

The cutting tool is different, we use endless diamond wire which is similar to diamond band saw, but diamond wire is smaller and it has ability to change cutting direction 360°。So our machine can cut shapes and the cutting dust is less too.

Is this equipment easy to operate?

Yes, the basic function(slicing) need about 5 mins to understand. The extra function(outer shapes) need about 30 mins to understand if you know CAD.

Are there any common consumables for this equipment?

Cutting wire and guiding wheels.

Does your product come with a warranty?

Normally we offer 1 year free warranty, but we offer life long paid warranty.

Can I get technical support?

Yes, we offer technical support including video, online and site training on client’s request.

Does your product comply with international standards?

Yes, We prioritize product quality just as we value our company's reputation, and we can tailor equipment standards to meet customer requirements.

How do I maintain and care for your equipment?

We will provide user manual, you will find detailed info from the manual.

Is your product customizable?

Yes. let us know your request if this model can’t fullfill your need.

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