SG30

SG30

The Optical Glass Cutting Machine SG30 stands at the forefront of cutting technology, specifically engineered for the optoelectronics industry.
The Optical Glass Cutting Machine SG30 stands at the forefront of cutting technology, specifically engineered for the optoelectronics industry. This cutting-edge model employs an annular diamond wire as its cutting apparatus, ensuring swift cutting speeds and impeccably smooth finishes. Unhindered by the constraints of traditional cutting tools, it boasts versatility in cutting dimensions. With a production capacity approximately 3 to 5 times greater than that of conventional inner-Diameter saw, the OptiGantry Wire Saw delivers efficiency and precision on a large scale, redefining the standards of high-volume material processing.

Technical Specification

NumberParameterValue or Specification
1Maximum Workpiece Length (mm)300
Maximum Workpiece Width (mm)300
2Maximum Workpiece Height (mm)300
3Worktable Y-Axis Travel (mm)300
5Worktable Z-Axis Travel (mm)300
10Maximum Diamond Wire Speed (m/s)27(Max)
13Minimum Feed Increment Y-Axis (mm)0.01
14Minimum Feed Increment Z-Axis (mm)0.01
15Repeat Positioning Accuracy Y-Axis (mm)±0.02
16Repeat Positioning Accuracy Z-Axis (mm)±0.02
20Total Power Consumption (kW)2.5
21Power Supply (Three-phase Five-wire)AC220V 50Hz
23Equipment Dimensions (Length×Width×Height) (mm)Approximately 1000*800*1800
24Total Weight (kg)Approximately 450

 

Model SG30 Optical Glass Cutting Machine has a closed-loop diamond wire that can move in a single direction without the need for reversing. The circular diamond wire enables high linear speeds. As a result, it allows for fast cutting speeds and maintaining superior cutting surface quality.

Say goodbye to outdated cutting methods and welcome the future of optical glass cutting machine with our cutting-edge Endless Wire Saw Model SG30.

Specifically engineered to address the limitations of traditional inner diameter saws, the SG30 sets new standards in efficiency, precision, and versatility.

 

Optical Glass Cutting Machine

Customer On-site Cutting Effect Showcase

 


Click To Watch More Videos Showing Our Cutting Machine In Action.

 

The Difference of

Inner Diameter Saw And Endless Wire Saw

 

Inner Diameter Saw:Endless Wire Saw:
An inner diameter saw, also known as an ID saw, is a traditional cutting machine used for various materials, including optical glass. This type of saw features a circular blade with a fixed diameter. The material to be cut is positioned around the blade, and the blade rotates to cut through the material.An endless wire saw, on the other hand, is a cutting machine that uses a continuous loop of cutting wire, often coated with abrasive materials like diamond particles. This wire runs on a set of pulleys and moves through the material to make cuts.
key characteristics of inner diameter saws:key characteristics of endless wire saws:

1, Limited Cutting Depth: Inner diameter saws are limited by the size of the circular blade. The cutting depth is determined by the radius of the blade, which can restrict the thickness of the workpiece that can be cut.

2, Material Waste: The circular blade of an inner diameter saw results in a significant amount of material waste in the form of the cut width and the circular core. This is particularly pronounced when cutting out shapes or patterns from a larger sheet.

3, Cutting Efficiency: While inner diameter saws are effective for certain applications, their cutting efficiency can be lower when compared to more advanced cutting technologies.

    1, Continuous Cutting: The continuous loop of the cutting wire allows for non-stop cutting of workpieces, regardless of their size or shape. This eliminates the limitations of the blade’s diameter and enables the cutting of large and thick materials.

    2, Minimal Material Waste: Endless wire saws produce minimal material waste due to the thinness of the cutting wire. This is especially beneficial when cutting valuable materials like optical glass, where reducing waste is crucial.

    3, Versatility: Endless wire saws are versatile and adaptable to various materials and shapes. They are particularly effective for cutting intricate patterns, complex geometries, and irregular shapes.

    4, Efficiency: Endless wire saws often offer higher cutting efficiency due to their continuous cutting action and reduced material waste.

    Pictures of Optical Glass Cutting Machine

    Successful Cases 

    Equipment Advantage

    endless wire saw.diamond wire saw for glass
    Compact and Clean Design
    The OptiGantry Wire Saw is meticulously crafted with a sleek, compact form factor, allowing it to fit seamlessly into various production environments without sacrificing valuable space. Its design also facilitates easy cleaning, ensuring a contaminant-free operation which is crucial for the optoelectronics industry.
    Ease of Operation
    New users can be trained within two minutes, significantly reducing downtime and streamlining the production process.
    endless wire saw.diamond wire saw for glass
    High Precision Cutting
    Precision is paramount in the OptiGantry Wire Saw. It boasts an impressive cutting accuracy with a tolerance of approximately ±0.03 mm, ensuring that each cut is executed with the utmost precision necessary for high-quality production.
    Superior Alternative to Inner-Circle Slicers
    Its enhanced production capacity, combined with its precision, positions it as the definitive replacement for older cutting technologies.
    Unmatched Cutting Efficiency
    Our advanced technology empowers the SG30 to slice through optical glass with remarkable speed and accuracy, reducing cutting time and boosting overall productivity.

    Customer Testimonials

    Industry: Optoelectronics Industry
    We've integrated the High-Capacity Precision OptiGantry Wire Saw into our production line. We were amazed at how simple it was to train our staff—literally within minutes. The precision is spot-on, with a consistency that has streamlined our processes, and its speed has increased our throughput threefold. It's completely replaced our need for traditional inner-circle slicers.
    shine smart equipment
    Mr Huang
    View more cutting cases

    Frequently Asked Questions

    What is the difference between this wire saw and ID SAW?
    Their cutting tools differ; one uses a diamond wire and the other a blade, making one a flexible cutting method and the other a rigid cutting approach. Furthermore, inner-circle slicers limit the workpiece size to be smaller than the blade's inner diameter, whereas SHINE OptiGantry Wire Saw does not have this restriction.
    What is the maximum thickness the machine can handle for cutting?
    The machine is capable of cutting slices ranging from 0.1 to 250 mm in thickness, and can perform automated cutting once the program has been configured.
    How does the machine minimize material waste during cutting?
    The HorizonCrystal features a high-precision diamond wire that is 0.35 to 0.8 mm in diameter, so the cut kerf is very small.
    What is the expected lifespan of the diamond wire, and is it user-replaceable?
    The lifespan of the diamond wire varies based on usage and material types. It is user-replaceable, and we provide detailed guidance on wire replacement.
    Does the machine require a specialized environment or setup conditions?
    The equipment has minimal environmental requirements, features a small footprint, is lightweight, and operates on standard 220V domestic power. It's incredibly convenient.
    What kind of technical support and warranty do you offer with the purchase of this equipment?
    We offer a comprehensive warranty and 24/7 technical support post-purchase to ensure your machine operates at peak efficiency and any issues are resolved promptly.
    Get In Touch With
    Don't worry! We know that obtaining cutting machines that meet your needs can be very challenging. Our professional cutting experts are always available to support you:


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