SH150-R/Leading Diamond Wire Cutting Tool-Shine Smart

Technical Specification


Number	Parameter	Value or Specification
1	Maximum Workpiece Dia (mm)	1600
2	Maximum Workpiece Height (mm)	No Limit
3	Worktable Y-Axis Travel (mm)	800 with R-axis it’s qual to 1600 mm
5	Worktable Z-Axis Travel (mm)	550
10	Maximum Diamond Wire Speed (m/s)	60 (Max)
13	Minimum Feed Increment Y-Axis (mm)	0.01
14	Minimum Feed Increment Z-Axis (mm)	0.01
15	Repeat Positioning Accuracy Y-Axis (mm)	±0.02
16	Repeat Positioning Accuracy Z-Axis (mm)	±0.02
20	Total Power Consumption (kW)	6
21	Power Supply (Three-phase Five-wire)	AC220V 50Hz
23	Equipment Dimensions (Length×Width×Height) (mm)	Approximately 310023002100
24	Total Weight (kg)	Approximately 3000

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Diamond Wire Cutting Tool

Customer On-site Cutting Effect Showcase

Model SH150-R has an endless diamond wire cutting tool that can move in a single direction without the need for reversing. The closed diamond wire enables high linear speeds, reaching even up to 60 m/s. As a result, it allows for fast cutting speeds and maintaining superior cutting surface quality.The loading table can be customized with 3 or 2 smaller tables .

This machine is a horizontal cutting wire saw, it has a workpiece station which you can put big and heavy material easily with a fork or ship crane.it’s quite easy to operate.

Pictures of Successful Case

Cutting Applications

Semiconductor Industry

diamond wire cutting tool

This machine is used for slicing Ceramic,Quartz and other crystal substrates, which are foundational for semiconductor wafers and chips.

Optoelectronics

diamond wire cutting tool

The cutter is employed to shape synthetic sapphire and other crystals used in LED and laser technologies.

Quartz Glass Cutting Machine,diamond wire saw

Scientific Research

diamond wire cutting tool

Precision cutting of various crystal materials in specialized Scientific Research.

Jewelry and Luxury Goods

diamond wire cutting tool

Crafting of large gemstones and sapphire glass for watches and high-end electronics displays.

Ceramic industry

diamond wire cutting tool

This machine model can cut industrial ceramic such as Alumina (Aluminum Oxide), Silicon Carbide, Zirconia, Cordierite, Titanate Ceramics, Boron Nitride, Mullite, Sialon, Steatite and Macor.

Equipment Advantage

Exceptional Sharpness

The use of diamond as the cutting tool, combined with the high wire speed of up to 60 m/s, ensures that the cutting tool is exceptionally sharp.

Superior Surface Quality

The continuous motion of the endless diamond wire and the precision of its unidirectional movement result in a consistently smooth cutting action.

Minimal Kerf Width

Our Machine designing concept and the thinness of the diamond wire contribute to a narrow kerf width of approximately 0.7 mm. This minimizes material wastage and maximizes efficiency.

Heavy-Duty Design

The HorizonCrystal is designed to accommodate heavy, large-scale materials with ease. Its robust structure allows materials to be placed directly onto the loading platform using forklifts or overhead cranes, streamlining the setup process.

endless wire saw.diamond wire saw for glass

High Precision

The unidirectional motion of the endless diamond wire and our machine stability ensures precise cuts with minimal deviation.

Integrated Rotary Table

Equipped with a built-in rotary axis, the loading platform of the machine can rotate rapidly in tandem with the high-velocity diamond wire, significantly accelerating the cutting process and enhancing productivity.

Customer Testimonials

Industry: Semiconductor Manufacturing

Our facility recently upgraded to the HorizonCrystal Diamond Wire Cutter to cut our quartz ingot, and it's been a game-changer for our large-scale material processing. The ease of loading heavy materials onto the cutter has significantly reduced our setup times. Plus, the integrated rotary table has doubled our cutting speed without compromising precision. We're now able to deliver products faster than ever before, with a quality that exceeds our clients' expectations.

Li Wei Hua

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Frequently Asked Questions

What types of materials can the HorizonCrystal precisely cut besides quartz?

The HorizonCrystal is designed to cut a variety of large crystal materials including but not limited to synthetic sapphire, industrial ceramic,gemstone, and other similar materials.

What is the maximum thickness the machine can handle for cutting?

The standard model can handle materials up to 600mm in diameter, and the biggest slice thickness it can achieve is 350 mm.

Can the cutting parameters be adjusted for different material types and thicknesses?

Yes, the machine offers adjustable settings to cater to different cutting requirements, it can get different thickness’s slice but it can’t do constant cut.

How does the machine minimize material waste during cutting?

The HorizonCrystal features a high-precision diamond wire that is 0.35 to 0.8 mm in diameter, so the cut kerf is very small.

What is the expected lifespan of the diamond wire, and is it user-replaceable?

The lifespan of the diamond wire varies based on usage and material types. It is user-replaceable, and we provide detailed guidance on wire replacement.

Does the machine require a specialized environment or setup conditions?

The machine is designed to operate in whatever environment. However, it requires a stable power supply and sufficient space for safe operation, particularly when handling large materials.

What kind of technical support and warranty do you offer with the purchase of this equipment?

We offer a comprehensive warranty and 24/7 technical support post-purchase to ensure your machine operates at peak efficiency and any issues are resolved promptly.

How does the machine's rotary table enhance the cutting process?

The rotary table allows for the material to be turned rapidly and seamlessly during the cutting process, which increases cutting speed and contributes to an even cut.

Can the machine be integrated into an automated production line, and does it support remote monitoring or operation?

Yes, the HorizonCrystal can be integrated into an automated production line. And we need to customize the software according to your request.

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