SG25 optical glass cutting machine

SG20

SG20 is a compact diamond wire cutting equipment,also called glass cutting machine. It uses annular diamond wire as a cutting tool. It is very suitable for laboratories and small studios to cut various glass, ceramics, gemstones and other hard materials.
This equipment uses a gantry structure, and the cutting line cuts from top to bottom. It is very convenient to load the workpiece. It only needs to be glued to the loading table, and the cut part will not fall after the cutting line cuts through the material, so there is no need for workers to take care of it. It only needs to be processed after the equipment program is completed or the next day. The equipment of this structure also has larger models, and can also be upgraded to a special-shaped cutting program for complex contour cutting.

Technical Specification

SG20
NumberParameterValue or Specification
1Maximum Workpiece Length (mm)250
Maximum Workpiece Width (mm)200
2Maximum Workpiece Height (mm)250
3Worktable Y-Axis Travel (mm)250
5Worktable Z-Axis Travel (mm)250
10Maximum Diamond Wire Speed (m/s)38(Max)
13Minimum Feed Increment Y-Axis (mm)0.01
14Minimum Feed Increment Z-Axis (mm)0.01
15Repeat Positioning Accuracy Y-Axis (mm)±0.02
16Repeat Positioning Accuracy Z-Axis (mm)±0.02
20Total Power Consumption (kW)2.5
21Power Supply (Three-phase Five-wire)AC220V 50Hz
23Equipment Dimensions (Length×Width×Height) (mm)Approximately 800*850*1920
24Total Weight (kg)Approximately 400

This glass cutting machine also has a smaller model SG20, which is very suitable for experiments because it is compact, highly safe and easy to operate.

The cutting tool used by the equipment is also the latest ring-shaped diamond wire. By forming the diamond wire into a closed loop, the one-way movement of the cutting wire is achieved, which greatly improves the linear speed and the smoothness of the cutting surface. It is a very good precision cutting machine

Glass Cutting Machine

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The Difference of

Inner Diameter Saw And Endless Wire Saw

 

Inner Diameter Saw:Endless Wire Saw:
An inner diameter saw, also known as an ID saw, is a traditional cutting machine used for various materials, including optical glass. This type of saw features a circular blade with a fixed diameter. The material to be cut is positioned around the blade, and the blade rotates to cut through the material.An endless wire saw, on the other hand, is a cutting machine that uses a continuous loop of cutting wire, often coated with abrasive materials like diamond particles. This wire runs on a set of pulleys and moves through the material to make cuts.
key characteristics of inner diameter saws:key characteristics of endless wire saws:

1, Limited Cutting Depth: Inner diameter saws are limited by the size of the circular blade. The cutting depth is determined by the radius of the blade, which can restrict the thickness of the workpiece that can be cut.

2, Material Waste: The circular blade of an inner diameter saw results in a significant amount of material waste in the form of the cut width and the circular core. This is particularly pronounced when cutting out shapes or patterns from a larger sheet.

3, Cutting Efficiency: While inner diameter saws are effective for certain applications, their cutting efficiency can be lower when compared to more advanced cutting technologies.

    1, Continuous Cutting: The continuous loop of the cutting wire allows for non-stop cutting of workpieces, regardless of their size or shape. This eliminates the limitations of the blade’s diameter and enables the cutting of large and thick materials.

    2, Minimal Material Waste: Endless wire saws produce minimal material waste due to the thinness of the cutting wire. This is especially beneficial when cutting valuable materials like optical glass, where reducing waste is crucial.

    3, Versatility: Endless wire saws are versatile and adaptable to various materials and shapes. They are particularly effective for cutting intricate patterns, complex geometries, and irregular shapes.

    4, Efficiency: Endless wire saws often offer higher cutting efficiency due to their continuous cutting action and reduced material waste.

    Pictures of Optical Glass Cutting Machine

    Successful Cases 

    Optical Glass Cutting Machine Advantage

    endless wire saw.diamond wire saw for glass
    Compact and Clean Design
    The OptiGantry Wire Saw is meticulously crafted with a sleek, compact form factor, allowing it to fit seamlessly into various production environments without sacrificing valuable space. Its design also facilitates easy cleaning, ensuring a contaminant-free operation which is crucial for the optoelectronics industry.
    endless diamond wire cut
    Ease of Operation
    Intuitive controls and a user-friendly interface make the OptiGantry a breeze to operate. New users can be trained and up to speed in as little as two minutes, significantly reducing downtime and streamlining the production process.
    endless wire saw.diamond wire saw for glass
    High Precision Cutting
    Precision is paramount in the OptiGantry Wire Saw. It boasts an impressive cutting accuracy with a tolerance of approximately ±0.03 mm, ensuring that each cut is executed with the utmost precision necessary for high-quality production.
    Superior Alternative to Inner-Circle Slicers
    With its advanced capabilities, the OptiGantry Wire Saw doesn't just match the performance of traditional inner-circle slicers – it surpasses it. Its enhanced production capacity, combined with its precision, positions it as the definitive replacement for older cutting technologies.
    endless wire saw.diamond wire saw for glass
    Safty
    Using extremely thin wires as cutting tools eliminates the risk of fragments flying out if the tool is damaged, greatly reducing safety hazards.
    Eco-friendly
    The primary cutting tool employed is an extremely fine wire, resulting in low heat generation. Furthermore, the inclusion of a water tank with a circulating water system significantly reduces pollution. The combination of a precision diamond wire and an environmentally conscious water cooling system exemplifies the equipment's commitment to minimizing environmental impact during the cutting process.

    Customer Testimonials

    Industry: Semiconductor Manufacturing
    We've integrated the High-Capacity Precision OptiGantry Wire Saw into our production line. We were amazed at how simple it was to train our staff—literally within minutes. The precision is spot-on, with a consistency that has streamlined our processes, and its speed has increased our throughput threefold. It's completely replaced our need for traditional inner-circle slicers.
    shine smart equipment
    Mr Huang
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    Frequently Asked Questions

    What is the difference between this wire saw and ID SAW?
    Their cutting tools differ; one uses a diamond wire and the other a blade, making one a flexible cutting method and the other a rigid cutting approach. Furthermore, inner-circle slicers limit the workpiece size to be smaller than the blade's inner diameter, whereas SHINE OptiGantry Wire Saw does not have this restriction.
    What is the maximum thickness the machine can handle for cutting?
    The machine is capable of cutting slices ranging from 0.1 to 250 mm in thickness, and can perform automated cutting once the program has been configured.
    How does the machine minimize material waste during cutting?
    The HorizonCrystal features a high-precision diamond wire that is 0.35 to 0.8 mm in diameter, so the cut kerf is very small.
    What is the expected lifespan of the diamond wire, and is it user-replaceable?
    The lifespan of the diamond wire varies based on usage and material types. It is user-replaceable, and we provide detailed guidance on wire replacement.
    Does the machine require a specialized environment or setup conditions?
    The equipment has minimal environmental requirements, features a small footprint, is lightweight, and operates on standard 220V domestic power. It's incredibly convenient.
    What kind of technical support and warranty do you offer with the purchase of this equipment?
    We offer a comprehensive warranty and 24/7 technical support post-purchase to ensure your machine operates at peak efficiency and any issues are resolved promptly.
    Get In Touch With
    Don't worry! We know that obtaining cutting machines that meet your needs can be very challenging. Our professional cutting experts are always available to support you:


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